S600 V12 A/C Compressor
I have a significant noise coming from the engine of my S600 V12 - sounds like a diesel tractor. It had also been leaking A/C gas for a while and I had it topped up a couple of times. Now I can't operate the A/C at all in the car. When I try and enable it through the console, the check mark just gets cleared from the box immediately and it only blows warm air.
I took it to my local indie mechanic and he's sure it is the A/C compressor making the noise. It is coming from a fan or wheel attached to the front, but he said it would likely have to be replaced as a whole unit. The main problem is he thinks the access is really tight and trying to get to it without removing the front of the car and half the engine will be impossible. Has anyone done this job? Is there an easier way to get access and replace the unit or can the wheel/fan be replaced instead of the whole thing. He's worried that there might be other damage caused and the whole job could run to a couple thousand.
Thanks for any help.
Spud.
the bearing on the cush-drive of the AC pump also self destructs
in my experience mega gas leaks come from the bacofoil quality used for the condenser on modern cars - a few winters and the gas weeps out of small pin holes
I read elsewhere that the compressor can be removed, passed out to the side and over the top once the radiator and fans are out of the way. This was on the S600, does anyone know if the same applies for the V12 variant, looks too tight.
german manu like to trip up non franchised garages - adding unnecessary complexity to stop things working
https://benzninja.com/
Has the alternator ever been done? It is another radiator out task. Easy to do now.
Do new bearings and idlers for the SERP belt now too. How is that belt? May as well install a new one.
How old is the water pump? Pull the crank pulley (one more fastener with rad and fan out) and the water pump is easy to do. Coolant is already drained.
Look closely at the radiator while it is out. The seam in the plastic where intake air goes through will turn into a crack. It is already out...
This is a LOT more pleasant to do on a hoist.
I have done all of the above in my 221 S-65. With the benefit of hindsight I’d do it all once rather than over the course of three years.
pic is not the correct part just for example https://en.euro-klima.pl/EN/ek2382-c...5sl-se-12.html
the blue bit is dust seal of the deliberately undersized chocolate bearing Mercedes choose to use - you can buy the silly size bearing - but the phenolic plastic pulley will self destruct trying to remove / refit - Audi for the same type of fitment use a bearing 2 mm wider
it is also NOT a clutch - this "cush-drive" has no means to decouple the drive - which is what a clutch does when engaged
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Last edited by BOTUS; Feb 3, 2025 at 03:56 PM.
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many seem to be using incorrect terminology - there's been no clutch on pretty much any car AC compressor for 20 years
what you have to absorb noise and vibration is a cush drive. This is a feature that is designed to reduce stress on drivetrain components during use. A common design typically consists of rubber blocks that damp the transfer of force between components and effectively reduces shock loading, cutting noise, vibration, wear and fatigue of the components.
the old world noisy clutches were to (electromagnetically) switch on or off the drive to a fixed rate compressor - for more than twenty years they switched over to a variable rate always on compressor - that uses a swash plate - this is usually linked to the engine management and improves emissions, economy, idle stability, and for low power application winds back the AC compressor under heavy loads (acceleration or hills etc.)
I've been going to this indie for years and I have no reason to doubt his honesty or his prices. It actually ended up taking him less time than he estimated, but as with all Mercedes genuine OEM parts, they're expensive and that accounted for around £400 of the total spend.
Best wishes OP. You may consider assembling a kit of parts over time. I listed them previously for you. When something happens do it all and you’re good for a long time.




Best wishes OP. You may consider assembling a kit of parts over time. I listed them previously for you. When something happens do it all and you’re good for a long time.
Grateful, for you guys' input.
heat is coolant going round and routed to a rad (heater matrix) in the dash if you ask for heat
AC is another system full of gas that is squashed into a liquid - and works like spilling petrol on your hand - as the liquid steals heat from your hand and changes state to a gas it gets cold
double check its got coolant - then scratch your head coz the car is playing silly buggers - one guy has been on his for two years......
Last edited by BOTUS; Mar 2, 2025 at 02:43 PM.





