SL-Class (R230) 2003 -- 2012: Discussion on the SL500, SL550, SL600

SL/R230: How do I STOP RADIATOR LEAK above Upper Hose in Plastic side core????

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Old 10-06-2020, 01:07 PM
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2004 SL500AMG, 2003 SL500 USA
Question How do I STOP RADIATOR LEAK above Upper Hose in Plastic side core????

How do I STOP RADIATOR LEAK above Upper Hose in Plastic side core????



Is there an effective stop leak for cracks in plastic? Do I need to replace the radiator? Could I have installed the upper radiator hose wrong? The picture shows the leak may be in the plastic above the radiator hose. Is this a common failure point?

See the other picture that shows the funky radiator hose connector elbow instead of the standard hose clamp. I replaced the hose. It still leaks. Closer examination seems to show a leak in the radiator/not the connection.

Here is a link to changing the upper radiator hose. It is not as hard to change as this guy made it. You just pry the wire connector down to the stop, use a big screwdriver at the edge of the hose, and pry it loose to remove it.

https://video.search.yahoo.com/yhs/s...0&action=click

above is radiator hose upper replacement video
Old 10-06-2020, 01:39 PM
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I had the same leak, ended up having to replace the radiator, its' very simple, just buy one online and do it yourself, took me 2 hours on an SL600, for a 500 with much more room, i can't see it being anymore than 1.5 hours.
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Old 10-06-2020, 02:11 PM
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Thanks… It is good to confirm this crack problem. Maybe people pull up and down on the hose trying to free it, and leverage the plastic into cracking. I tried Bar’s Leaks Radiator Stop Leak before I installed the new hose. So, I am ready to buy a new radiator.
Is there a good link for replacing the radiator?
Old 10-06-2020, 02:42 PM
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The hose is on there very tight because of the friction of that oring, so when people come to remove that hose, they usually wedge a prybar against that and push into the plastic tank weakening it overtime.
Old 10-06-2020, 03:39 PM
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Good to know… I just ordered the least expensive confirmed fit radiator on ebay. Are those 2 attached lines for transmission fluid? Do I remove the fan shroud?.. remove lines and hoses?… leave the fan attached to the radiator, and pull the radiator?
Old 10-06-2020, 05:20 PM
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Yup there are trans fluid line going into the 2 ports on the radiator. To remove radiator, you have to remove the plastic cover above the assembly, remove the fan, there are just 2 bolts holding the fan in, after you remove the upper trans line you can easily remove the fan. There is a large connector that goes to the fan, it should wiggle out. Once it's out, i suggest you trim off 1/2" of the pegs on each side, it'll make removing and installing the fan much easier later on. It doesn't need to be that big to begin with.
Old 10-09-2020, 08:36 PM
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I replaced the radiator and upper hose. If I find a crack in the radiator, I may not have needed the hose. The lower hose has that wire clip connector. The male sleeve has a groove into which the wire clips. I heard 2 clicks as I pushed on each connector. See the picture for wire clip connectors.



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