SL-Class (R230) 2003 -- 2012: Discussion on the SL500, SL550, SL600

SL/R230: 2003 SL500

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Old Apr 8, 2021 | 04:35 PM
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2020 E350 4Matic & 2012 E350 Convertible
2003 SL500

I just purchased a 2003 SL500. Just a couple of small inoperative items.
EXCEPT, the BIG one is: The top doesn't go down. When I lift the tab, the Dashboard says "Close Trunk Separator."
However, it is closed. I try it with the Separator opened - No good. (Says the same thing) I close it again, & it says the same thing again.

I would like a Mercedes mechanic to go over the few items that are nagging me. Although, I am not imbedded with a Authorized Mercedes Mechanic.
Just need/want someone who knows the SL500, & how to perform repairs. Please contact me. Thanks!
Joe
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Old Apr 8, 2021 | 05:39 PM
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Simplest first try would be to check the microswitch and its wiring in the right catch of the trunk divider. Playing it rough, you might want to short the connection in there and try the roof again. But always do respect that the divider is protecting you from crushing your rear window on obstacles in the trunk so keep it extended while you play.

Last edited by Frederick NL; Apr 9, 2021 at 10:31 AM.
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Old Apr 8, 2021 | 06:12 PM
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2020 E350 4Matic & 2012 E350 Convertible
2003 SL500 roof

Frederick,

Are there 2 micro-switches (right & left)? Or just 1 on the right. I ask because, I only can hear the right micro-switch “clicking” on & off. The left micro-switch makes no clicking sound. Either broken, or non existent.
Yes, I can “short” the micro-switch(s) & try to carefully lower the roof, while making sure the separator in closed.

Joe
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Old Apr 8, 2021 | 06:21 PM
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Are your power locks working? For some reason, Mercedes routes that trunk divider switch through the PSE module instead of the roof module. The PSE is the air/vacuum pump that powers your door and interior locks, seat lumbar, and trunk soft close. When the pump starts to fail, it can blow the fuse which cuts power to the module and will cause your roof to not recognize the divider switch. If your locks are not working, check fuse 71 in the rear passenger side compartment.

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Old Apr 8, 2021 | 06:29 PM
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SL500 roof

Hi Mike,
Thanks for reaching out to me.
You know, I just got the car, & it has been in my moms garage. So, I have never tried the power locks. That’s a good one. Will try tomorrow. But where exactly are the fuses?
Where is the Rear Passenger Compartment?
Inside the car, or in the trunk?
Thanks much,
Joe
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Old Apr 8, 2021 | 07:06 PM
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The fuses are in the right rear compartment, just behind the passenger seat. There is a bit of storage, but the bottom pulls out and the fuses are underneath. There is only a right side switch on the trunk divider, the left side is just a latch, no electrics.
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Old Apr 8, 2021 | 07:09 PM
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Thanks much Mike.
It would be great if it’s only a fuse!
Keep your fingers crossed for me.
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Old Apr 9, 2021 | 08:01 AM
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Originally Posted by Teambas
Thanks much Mike.
It would be great if it’s only a fuse!
Keep your fingers crossed for me.
If that fuse has blown though there’s a very good chance the PSE pump is faulty.
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Old Apr 9, 2021 | 08:10 AM
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If you pull that fuse and it ain’t blown, of course you’ll put it back in (wait 10 seconds before you do). If doing that ‘solves’ the problem of the roof not working, the problem will keep reoccurring because you have a leaky pneumatic item and an electronic fuse will kick in to protect the pneumatic pump.
Use a torch when you pull that li’l black floor out. Understand the two small latches securing it and then use both hands. No need to break fragile plastic in there, getting upset!

In which country are you, seeing you have an SL350?

Last edited by Frederick NL; Apr 9, 2021 at 08:14 AM.
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Old Apr 9, 2021 | 08:11 AM
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Hopefully the pump is Ok. If not, any idea of that cost?
This car will never be a "daily driver." Weekends only...if the weather is accommodating.
So I just need to get the top in the down position, for now. Unless the PSE puma is inoperative.
One step at a time...
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Old Apr 9, 2021 | 08:15 AM
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Frederick,
I will try the fuse. But I don't think I have any leaks. Nothing on the floor in the garage.
I live in New Jersey, USA.
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Old Apr 9, 2021 | 08:17 AM
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A defective pump may very well be DIY fixable. The impeller may disintegrate, it can be replaced with an aftermarket product.
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Old Apr 9, 2021 | 08:18 AM
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Originally Posted by Teambas
Frederick,
I will try the fuse. But I don't think I have any leaks. Nothing on the floor in the garage.
I live in New Jersey, USA.
I am talking pneumatic, air, not oil.
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Old Apr 9, 2021 | 08:53 AM
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Duh, pneumatic. My bad. It was early without coffee. Lol.
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Old Apr 9, 2021 | 08:55 AM
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Considering the amount I will drive this car, an aftermarket pump will be just fine.
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Old Apr 9, 2021 | 09:08 AM
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Just an example

https://www.ebay.com/itm/Vacuum-Pump...9840617?_ul=NL
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Old Apr 9, 2021 | 11:03 AM
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Well I replaced fuse #71 (20A). No luck. The dashboard still says “Close Trunk Separator.”
By the way, the fuse was blown.
Now what! Any more ideas?
Thanks for all your help!
Just want to get the top down.
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Old Apr 9, 2021 | 12:01 PM
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Did the fuse blow again? Like others have said, the blown fuse usually means a PSE problem. The rotors do crack, but they can also get flooded and seize up from rust. You can remove the PSE pump (located under the top pump in a black box), open it up, and see what you have. If the motor or impeller is locked, I think you should be able to get the top working by just cutting the ground lead of the motor. This will allow the module to be powered, but won't blow the fuse because of a locked up motor. All you need out of the PSE for the top to work is that the module reads the partition switch and communicates its position to the roof module. You can then fix the PSE at your leisure.

Don't forget to label the air lines when you remove the pump. Also, without the PSE, your trunk soft close won't work, so you have to slam it down fairly hard to latch it properly. The top requires that the trunk be fully latched to operate.
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Old Apr 9, 2021 | 01:09 PM
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Yes, the fuse blew again.
Where is the "under the top pump in the black box" located?

I now understand what you are saying. A temporary "fix" sorta.
You are absolutely correct. There is no "soft close." The trunk closes abruptly. I think it closes, with enough force.
Wow...I just noticed that you own a bunch of 2003 SL's. Congrats to you!
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Old Apr 9, 2021 | 01:53 PM
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By the way...
1. Yesterday I put a brand new battery in the trunk.
2. The door locks do NOT go down in the door. Although the lights blink on the car & you hear a dinging noise:
3 times for lock; 1 time for unlock

More news is good news, I think.
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Old Apr 9, 2021 | 02:11 PM
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The hydraulic pump for the top is just below the spare tire cover, on the left side. It should have some foam around it. Directly under that is the PSE pump, also encased in foam. You need to remove the spare tire to get access. Once you remove the foam, you will see a black box with several plastic air lines attached. This is the PSE pump. If you separate the halves of the box, you have a motor/vane pump assembly and a control board and valve assembly. Odds are that either the motor is frozen, or that the rotor of the pump is broken and locked up. Both are moderately difficult DIY repairs.
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Old Apr 9, 2021 | 02:17 PM
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Wow...you sound correct. Maybe a little too much for a DIY. But, a very good friend of mine owns a repair shop. He can definitely do it.
I will give him your directions. Then he can fix the problem. Thanks again Mike. Wish you were close by; I'd buy you dinner!
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Old Apr 10, 2021 | 12:52 PM
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When I try to convert the car....

Originally Posted by MikeJ65
The fuses are in the right rear compartment, just behind the passenger seat. There is a bit of storage, but the bottom pulls out and the fuses are underneath. There is only a right side switch on the trunk divider, the left side is just a latch, no electrics.
Hi Mike, I saw that you have knowledge about the cabrio system at Mercedes SL 3700 year after 2003, I have a problem and I would like to know if you could help me with an answer. When I want to convert the car a fuse burns that is located in the compartment of which you talked about, rear back passanger side. I would be very grateful if you could help me with some information.
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Old Apr 10, 2021 | 12:55 PM
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Having to slam the trunk lid may eventually crack the 3rd brake light housing. Water leaking through will find its way to your trunk lock. With the pneumatic parts of that lock already dormant, now it’s electric components may suffer... If you can manage to close the lid by pressure, without exerting too much stress on the sheet metal, that might be an idea.
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Old Apr 10, 2021 | 01:32 PM
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Not slamming. Just dropping it.
I am replacing the PSE pump.
Then everything will work correctly again.
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