SLK/R170: New CLK Grill Conversion Method . . .?




I started out with a stock MB CLK grill from a local dealer which I bought for $128.00 (interestingly, another dealer told me there were 28 CLK grills on order in the MB system and they were backordered to Germany - this upgrade must be getting popular). I cut a semi-circular notch to clear the hood latch and removed the three large molded clips on the bottom and shown in other methods. But I left the two smaller ones and I left the molded pins on each end of the grill. I noticed that there is a plastic pad approximately 7/16" (12 mm) under the bolt where the home-made brackets would otherwise attach, so, instead of cutting the pins off and fabricating brackets, I drilled a hole into the side of each pad (left and right). This allowed me to insert the molded tabs into the pad (the grill will flex slightly to allow this insertion on both sides). This took care of the top mounting; the look is very neat and clean. If you want the grill to be farther out over the bumper, just drill the hole closer to the front of the pad (I put mine in the back because it seemed to look the best there to me; putting it in-line with the bolt will position the grill as shown in other mods). For the bottom, the two remaining plastic clips perform two functions. First, they act as a spacer to create a reveal along the bumper. Second, they allow me to use two large general purpose automotive upholstery clips (from the local auto parts store) to hold the grill to the bumper. These clips are basically "U" shaped with a little notch pressed in. The sharp edge created by the notch allows them to slide on to the two mating parts, but resists pulling off. These clips hold the bottom.
The end result has a clean, "from the factory" look, is very solid, and takes less than an hour to do.
I hope this is useful for someone.
- FD
PS - Sorry for the so so picture quality - but I think you can see things.




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Remove the three big clips and leave the two smaller ones in between them. You do not need to cut the bumper in any way to install the new grill this way. I have attached a (somewhat crude) cross sectional drawing of how the CLK grill clip, the bumper, and the upholstery clip fit together. I hope this helps.
- FD
http://cgi.ebay.com/ebaymotors/ws/eB...tem=2423836016
It appears that this person modified the original MB part to fit into the SLK without drilling the body. If you can buy the original grills for $120, you may be able to make some easy money selling mods on eBay! Personally, I would not feel comfortable drilling the body but I would be ok with a pre-made grill. Just thought you would like to see...



