W211 AMG Discuss the W211 AMG's such as the E55 and the E63
Sponsored by:
Sponsored by:

2 Heat Exchangers in series

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 06-23-2009, 10:42 AM
  #1  
Former Vendor of MBWorld
Thread Starter
iTrader: (1)
 
shardul's Avatar
 
Join Date: May 2008
Location: Houston
Posts: 12,139
Received 293 Likes on 242 Posts
2003 W211 E55, 2003 W220 S600
2 Heat Exchangers in series

Ok folks, with the texas heat going on in full effect, my IATs are very high to the point where I am loosing timing and hp.
I can get my hands on the oil cooler that goes below the factory heat exchanger at an angle. Since my car is an 03 it doesnot have this oil cooler. I plan on using the stock oil cooler in the same location as a heat exchanger which will run in series with the stock heat exchanger. I already have a cm30 pump.
Will this setup be beneficial in terms of iat or is it just stupid. I want to keep my iat lower than 140 since I heard after 140 F the timing is pulled by 9 degrees.
Old 06-24-2009, 02:19 AM
  #2  
Member
 
tylersphile's Avatar
 
Join Date: May 2008
Location: Calgary, Alberta, Canada
Posts: 80
Likes: 0
Received 1 Like on 1 Post
2004 E55 AMG
Absolutely! Renntech has one that is included with their pump... very expensive. I'm putting one on my car as we speak...

The Renntech heat exchanger is 19" x 3" x 1.25" in size (not including end caps) 24" including endcaps and connectors. And it is run in series with the stock heat exchanger...
Old 06-24-2009, 02:49 AM
  #3  
Super Member
 
sneakyneon's Avatar
 
Join Date: Apr 2009
Location: Tacoma WA
Posts: 837
Likes: 0
Received 1 Like on 1 Post
Bicycle
Well like usal I have some input, So it been bothering me these high IAT, and it seems like no mater what you do there is so little change to them. It got me thinking, The placement of the IAT is where? To me it looks like it is in the Y fitting that comes out of the supercharger going into the intercooler cores. If that is correct than the reading your seeing is pre cooling. Now maybe I'm missing somthing but that seemed to make sense. So now the hard part, fixing the problem? The computer thinks your Iat are one thing but you have changed the cooling system to run cooler. What to do...
Old 06-24-2009, 07:15 AM
  #4  
MBWorld Fanatic!
 
dyno's Avatar
 
Join Date: Apr 2007
Location: Italy
Posts: 1,154
Received 1 Like on 1 Post
cls 55 or FIAT Coupe T20v-6speed
Originally Posted by sneakyneon
Well like usal I have some input, So it been bothering me these high IAT, and it seems like no mater what you do there is so little change to them. It got me thinking, The placement of the IAT is where? To me it looks like it is in the Y fitting that comes out of the supercharger going into the intercooler cores. If that is correct than the reading your seeing is pre cooling. Now maybe I'm missing somthing but that seemed to make sense. So now the hard part, fixing the problem? The computer thinks your Iat are one thing but you have changed the cooling system to run cooler. What to do...
it comes OUT of the SC ... going into the intake !

so, the sensor is AFTER the I/C
Old 06-24-2009, 08:11 AM
  #5  
Former Vendor of MBWorld
 
hooleyboy's Avatar
 
Join Date: Jan 2007
Location: Glendale Arizona
Posts: 3,193
Likes: 0
Received 2 Likes on 2 Posts
C55,SL55,C63
Originally Posted by dyno
it comes OUT of the SC ... going into the intake !

so, the sensor is AFTER the I/C
Very much correct
Old 06-24-2009, 08:25 AM
  #6  
Former Vendor of MBWorld
 
hooleyboy's Avatar
 
Join Date: Jan 2007
Location: Glendale Arizona
Posts: 3,193
Likes: 0
Received 2 Likes on 2 Posts
C55,SL55,C63
Originally Posted by shardul
Ok folks, with the texas heat going on in full effect, my IATs are very high to the point where I am loosing timing and hp.
I can get my hands on the oil cooler that goes below the factory heat exchanger at an angle. Since my car is an 03 it doesnot have this oil cooler. I plan on using the stock oil cooler in the same location as a heat exchanger which will run in series with the stock heat exchanger. I already have a cm30 pump.
Will this setup be beneficial in terms of iat or is it just stupid. I want to keep my iat lower than 140 since I heard after 140 F the timing is pulled by 9 degrees.
As far as I know the oil cooler on the E55 is located in the passenger side fender in front of the front tire. Whatever you do you dont want to use a used oil cooler and then convert it to a heat exchanger.

I run a supplemental heat exchanger on my car and it works well. However it depends on the size pulley you are running. More boost more heat. Remember you want your new heat exchanger to have more surface area. So choose oner that is tall and long over one that is just thick.
Old 06-24-2009, 08:49 AM
  #7  
MBWorld Fanatic!
 
Yacht Master's Avatar
 
Join Date: Oct 2006
Location: Caribbean/Florida/Colorado
Posts: 3,642
Likes: 0
Received 11 Likes on 11 Posts
E-ZGO 53hp., 1999 E 430 sport, 2004 E 55, 2008 Tahoe LTZ on 24"s
Originally Posted by sneakyneon
Well like usal I have some input, So it been bothering me these high IAT, and it seems like no mater what you do there is so little change to them. It got me thinking, The placement of the IAT is where? To me it looks like it is in the Y fitting that comes out of the supercharger going into the intercooler cores. If that is correct than the reading your seeing is pre cooling. Now maybe I'm missing somthing but that seemed to make sense. So now the hard part, fixing the problem? The computer thinks your Iat are one thing but you have changed the cooling system to run cooler. What to do...
The intercooler is under the SC, then comes the "Y" W/IATsensor then to surg-tank. I think you have mistaken the surg-tanks as the intercooler. Now on the SLR, the intercoolers are on top, and that makes a huge difference in IATs.
2 Heat Exchangers in series-new_x55-20-203.jpg

2 Heat Exchangers in series-slr_in_e55_3.jpg
Old 06-24-2009, 08:51 AM
  #8  
Former Vendor of MBWorld
Thread Starter
iTrader: (1)
 
shardul's Avatar
 
Join Date: May 2008
Location: Houston
Posts: 12,139
Received 293 Likes on 242 Posts
2003 W211 E55, 2003 W220 S600
Originally Posted by tylersphile
Absolutely! Renntech has one that is included with their pump... very expensive. I'm putting one on my car as we speak...

The Renntech heat exchanger is 19" x 3" x 1.25" in size (not including end caps) 24" including endcaps and connectors. And it is run in series with the stock heat exchanger...
I saw a car with a renntech he to my surprise it had a mb part number on it A203 500 03 00
Old 06-24-2009, 09:43 AM
  #9  
MBWorld Fanatic!
 
aleksandar1099's Avatar
 
Join Date: Nov 2007
Location: Scottsdale, AZ
Posts: 2,195
Likes: 0
Received 41 Likes on 2 Posts
Mercedes
Shardul,

You need to do this!!!!
https://mbworld.org/forums/w211-amg/...i-c-setup.html
Old 06-24-2009, 10:50 AM
  #10  
Former Vendor of MBWorld
Thread Starter
iTrader: (1)
 
shardul's Avatar
 
Join Date: May 2008
Location: Houston
Posts: 12,139
Received 293 Likes on 242 Posts
2003 W211 E55, 2003 W220 S600
It looks so tempting. I wish there was someone in the houston area who would be willing to take on a project like this.
Old 06-24-2009, 11:35 AM
  #11  
Zod
MBWorld Fanatic!
 
Zod's Avatar
 
Join Date: Jan 2007
Location: Kuwait
Posts: 2,597
Received 19 Likes on 16 Posts
CLS55 2006, CLS 63S 2015
Originally Posted by shardul
I saw a car with a renntech he to my surprise it had a mb part number on it A203 500 03 00
well they do reuse alot fo mb parts then chrage an arm and a leg
but so long as u are happy thats fine
same goes with their TB's, they are all mb parts reused. Not that there is anything wrong with that
Old 06-24-2009, 02:38 PM
  #12  
Former Vendor of MBWorld
Thread Starter
iTrader: (1)
 
shardul's Avatar
 
Join Date: May 2008
Location: Houston
Posts: 12,139
Received 293 Likes on 242 Posts
2003 W211 E55, 2003 W220 S600
how does this look

Old 06-24-2009, 03:40 PM
  #13  
MBWorld Fanatic!
 
jikjak's Avatar
 
Join Date: Sep 2004
Posts: 1,717
Likes: 0
Received 1 Like on 1 Post
CLS55 AMG & RRS S/C
how/where would u mount the rear HE?
Old 06-24-2009, 03:52 PM
  #14  
Former Vendor of MBWorld
Thread Starter
iTrader: (1)
 
shardul's Avatar
 
Join Date: May 2008
Location: Houston
Posts: 12,139
Received 293 Likes on 242 Posts
2003 W211 E55, 2003 W220 S600
Check post number 9
That is where I got the idea for the setup from
Old 06-24-2009, 04:12 PM
  #15  
MBWorld Fanatic!
 
jikjak's Avatar
 
Join Date: Sep 2004
Posts: 1,717
Likes: 0
Received 1 Like on 1 Post
CLS55 AMG & RRS S/C
oh nice.
do u think it would be worth using the stock HE as a second one back there if i dont plan to use a trunk mounted reservoir?
Old 06-24-2009, 04:39 PM
  #16  
Former Vendor of MBWorld
Thread Starter
iTrader: (1)
 
shardul's Avatar
 
Join Date: May 2008
Location: Houston
Posts: 12,139
Received 293 Likes on 242 Posts
2003 W211 E55, 2003 W220 S600
I have no idea. People say when you are running so much volume it is good to have a reservoir.
Old 06-24-2009, 04:56 PM
  #17  
MBWorld Fanatic!
 
Max.H's Avatar
 
Join Date: Nov 2007
Location: San Diego
Posts: 3,681
Received 38 Likes on 37 Posts
E55
Originally Posted by dyno
it comes OUT of the SC ... going into the intake !

so, the sensor is AFTER the I/C
Exactly, I'm pretty sure the AMG engineers know what they are doing.
Old 06-24-2009, 05:35 PM
  #18  
Super Member
 
DCMETRO22Z's Avatar
 
Join Date: Sep 2007
Location: Paris.
Posts: 631
Likes: 0
Received 2 Likes on 2 Posts
E320
Originally Posted by shardul
how does this look

you just forgot the intercooler baby
Old 06-24-2009, 07:49 PM
  #19  
Former Vendor of MBWorld
Thread Starter
iTrader: (1)
 
shardul's Avatar
 
Join Date: May 2008
Location: Houston
Posts: 12,139
Received 293 Likes on 242 Posts
2003 W211 E55, 2003 W220 S600
Originally Posted by DCMETRO22Z
you just forgot the intercooler baby
the S/C is the I/C in the diagram sorry.
Old 06-24-2009, 08:48 PM
  #20  
MBWorld Fanatic!
 
dyno's Avatar
 
Join Date: Apr 2007
Location: Italy
Posts: 1,154
Received 1 Like on 1 Post
cls 55 or FIAT Coupe T20v-6speed
Originally Posted by Max.H
Exactly, I'm pretty sure the AMG engineers know what they are doing.
what's more complicate is that their reasoning is in terms of the whole SYSTEM, not in terrms of single parts ...as it was recently repeated to me
therefore it comes very difficult for us to get a new better and stable equilibrium point after modding a few parts alone
Old 06-25-2009, 01:36 AM
  #21  
Out Of Control!!
 
jangy's Avatar
 
Join Date: Sep 2004
Location: San Diego
Posts: 13,394
Likes: 0
Received 4 Likes on 4 Posts
2015 S212
Adding an extra HE to the front will help, but you do need a decent sized reservoir to make a difference, especially if you crank up the flow. EVO Sport uses our power steering units and that is the smallest one I have seen that functions well. I have not seen another kit that does as well with a little one. i am still looking to find something that will fit in the bumper. in front of the radiator but below the actual metal bumper so it won't take up airflow. I'm hoping for at least 2 gallons
Old 06-25-2009, 04:57 AM
  #22  
MBWorld Fanatic!
 
Ali_E55's Avatar
 
Join Date: May 2009
Location: Abu Dhabi
Posts: 1,484
Likes: 0
Received 13 Likes on 9 Posts
C218 CLS63TT PP Edition1, W213 E63S
can i wide one be done at the same location of the evosport one. but to make it wide untill it reaches near to the fog lights ?
Old 06-26-2009, 12:00 PM
  #23  
Out Of Control!!
 
blackbenzz's Avatar
 
Join Date: Feb 2003
Posts: 13,487
Received 94 Likes on 77 Posts
haters crazy
Don't you think any reservoir under the hood would heat up rather quickly?
Old 07-01-2009, 12:17 PM
  #24  
MBWorld Fanatic!
 
lowprofile's Avatar
 
Join Date: Apr 2009
Posts: 1,255
Likes: 0
Received 5 Likes on 5 Posts
E55
Shardul, The diagram you made is good, but I think it can improved upon. I would move the pump that is between the reservoir and intercooler as close to the reservoir as possible. Then, completely reverse the flow pattern you had drawn. This way you are feeding the ic directly from the reservoir, which now will have the coolest fluid. One pump needs to push the fluid forward to negate the g-forces on the fluid in the lines when launching. Doing it this way would also make the best use of ice if you decided to add it to the reservoir.
Old 07-03-2009, 08:50 AM
  #25  
Former Vendor of MBWorld
Thread Starter
iTrader: (1)
 
shardul's Avatar
 
Join Date: May 2008
Location: Houston
Posts: 12,139
Received 293 Likes on 242 Posts
2003 W211 E55, 2003 W220 S600
thank you for the tips


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: 2 Heat Exchangers in series



All times are GMT -4. The time now is 02:13 PM.