Which pulley size makes which hp gain?
Like most of Jangys tech "Info" his model is incorrect
My brother who has a CLS55 just has the same mods as me except he has a MBH heat exchanger. Both of us are still running the OEM I/C pump, however both of ours failed during testing. SO re just replaced them with a new OEM pump. He made less torque than me, but that most likly due to to driveline differences between the CLS and the SL.
As to this thing about lag.. Thats not even a term that exists with a 55k.
Last edited by AMGV855; Jan 16, 2011 at 03:09 PM. Reason: font
My old pump looked like it came out of a old WWII tank that was sitting in a field since the 1940's. It was in bad shape. Here is another kicker. I bought a new pump from the dealer and it was bad right out of the box. So I had to go back to the dealer and get yet another pump. It was a total pain.
It always seem with people running OEM pumps, that a pump issue is exposed on the dyno. Most likely becuase you are actually looking at IAT's. Also note: on some cars with bad OEM pumps its not uncommon when the pump dies to take the relay with it as well. A simple volt meter will tell you if the relay is bad too. STAR DAS can also help by turning on the I/C pump. However if it doesn't turn on you know you have an issue. It seemed like my old pump was trying to do something. After removing the overflow line on the I/C circuit we had no flow.
It was a little frustrating, only becuase I had just strapped the car on the dyno. It was the end of the day so I couldnt run and get a new pump. Then first thing in the morning I got the new pump installed, only to find out that one was dead. So I had to uninstall it. I was a pain, but soemtimes you just run into that stuff.I don't think the engagement seems harsher, but the car rips at all RPM's
The Best of Mercedes & AMG
180mm pulley FTW
I drive 100 miles every day to and from work and I find it to be no big deal especially since I leave my car in "C" mode mostly. When I put it in "S" mode where the shifts are more aggressive it can get annoying but in C mode I barely even notice it.
I'm very happy with the pulley and tune and with the upgraded HE I've taken steps to keep the heat in check.
My $.02.
Alex
2 cars i saw.
one is E that has 190mm crank pulley and 86mm S/C pulley.
the other is SL that has 180mm crank and also 86mm S/C pulley.
the SL in the drag was trapping 210km 12.6 with very bad traction in 60ft about 2.3
while the E was having some brake issues in the drag race so he had to pull off.
they also have upgraded H/E, IC pump.
in my city, its rare to race from dig because there are only 7 traffic lights .


mostly from rolling between roundabouts. lol

which the 55 is insane on 2 - 3 gears


well mine is
coz if i hit it from dig, u can feel that it pulls your head back when 2nd gear ingage although i gave it WOT from 1st.




So when a 180mm engages, what seems like lag is actually the S/C sucking power before it has had a chance to boost to replace the power drain. On smaller pulleys this is less evident. So this is not "lag" in the traditional sense, but a power drain none the less. I know the SLR S/C needs over 100hp to run at max rpm. Added to this you have an efficiency window on the S/C - you cannot just spin it faster and faster and expect to make proportionately more power. There is an opperating window where its most efficient and I would say 180mm is pretty much close to maxing out power and efficiency in all respects.
Also big pulleys need a tune, smaller pulleys could probably get away without one as the boost increase will be within the oem maps ability to manage the moderate boost increase, but they too will benefit from a remap obviously.
Also other effects come into it like belt slip (more prone the bigger the pulley)... etc etc so there is no hard and fast rule, as can be seen by similar very powerfull cars running pulleys from 168 to 185. Bigger pulleys will have less max power duration than smaller pulleys, as the heat generation is worse, but give bigger torque jump... short blasts ? 180 is gr8, 1 mile + I reckon 170-5 max ...
On an aside, keep in mind if we can generate the kind of boost the S/C produces via turbos efficiently we automatically are 100hp better off due to the S/C parasytic losses being eliminated, obviously there is no free lunch and the turbo back pressure and drive will eat into this a bit but there is ALLOT of power on the table on a turbo alternative.... and it may be more drivable with boost coming on a bit later and smoother, when traction has been established.
Last edited by stevebez; Jan 24, 2011 at 07:14 AM.
Why are some people seeing more power with even larger? 185mm 190mm 205mm
I am not arguing and I believe what you are saying I may have even come to believe it is even smaller than 180mm that is maxing out the power and effecientcy, after some of my own reading.
Can the threshold of the boost be increased so that it does not bleed off excess boost, prior to utilizing the actual cappability of what is being produced? Is this part of a Ecu remap?
Summing up, first thing you must have an accurate view at this chart.

Let's try to do the homework together :
with Stock pulley we are at about 62% efficiency, with the blower running at about 10K rpms (at engine redline) and a discharge air temp of 100+ degrees C.
Max allowed blower rpm is declared at 13,500rpms, with a max pressure of 2.2 times the natural pressure. therefore it is 2.2-1 = 1.2BAR
we know that Stock SC pulley is about 91mm;
- stock crankpulley is 151
therefore Ratio is 151/91 = 1.659 ratio
.. meaning that at engine redline of 6500, the blower will run at 10,784rpms
the result you are looking for should be 13500/6500= 2.07 ratio
therefore the theoretical max crank pulley is 2.07x91= 188mm
and you get 1.2BARs of boost.
obviously, it depends on where your engine limiter is at ! ... a 7000rpm engine limiter would allow a maximum of 175mm crank pulley
but, keep in mind there is a reverse relationship between efficiency and boost level, as the graph and common sense suggest ..
personally I prefer to obtain the power more from inside the engine than from outside (the blower)
.. but this is only a matter of tastes ..I like so much high revving engines





Working out the optimum size is pretty hard work and as dyno showed from the map and calcs 188mm would be an extreme to provide longevity on the S/C.... but then we are ignoring the efficiency decline as spin rates increase...and 8000rpm seems to be the efficiency peak of the S/C unless I am interpreting the map incorrectly.
It would be interesting to overlay the diff pulley sizes over that map - if you can even see another layer of data on that chart!
If I had to do it again I probably would go for a 175mm... I think what is important is at what engine rpm you hit peak s/c efficiency and that efficiency does not tail off too much at max rpm... whats telling to me is the volumetric efficiency above 11k rpm grows much slower.
It would be very handy to document all this data and be able to view it against different axes...





