W211 AMG Discuss the W211 AMG's such as the E55 and the E63

HEADERS GOT CHERRY RED WITHIN SECONDS

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Old Dec 30, 2010 | 10:06 PM
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HEADERS GOT CHERRY RED WITHIN SECONDS

I have an 03 E55 with stage 4 Kleemans kit,torque converter,and LET tune.The car ran true until recently when i suffered a broken piston ring.Even so the car ran strong with just a small amount of blue smoke.
I installed a G55 motor,and transfer all Kleemans stage4 goodies from the E55 engine to the G55 engine.Everything fit well,the car start up and idle smoothly and everything work fine.I went to heat cycle it and held the throttle down for about 15-20 seconds,and the headers got so red hot they glows.I have not driven the car in fear of damage.There is no check engine light or anything,and the mechanic has recheck everything and have not found any problems.............Anyone have ever experience anything like this,or have any ideas as to what might cause this.
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Old Dec 30, 2010 | 10:30 PM
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Why dont you run the K4 file? its rated at 640hp email Cory at sales@kleemannusa.com and get the right tune on that car.

Last edited by skratch77; Dec 30, 2010 at 10:33 PM.
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Old Dec 30, 2010 | 10:31 PM
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It may be running dangerously lean.
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Old Dec 30, 2010 | 10:35 PM
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Originally Posted by BlownV8
It may be running dangerously lean.
Im sure it is
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Old Dec 30, 2010 | 10:42 PM
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I too believe its running extreamely lean,or the cats are clogged,or injectors stuck......have no idea what might be the problem that is causing the headers to glow red hot.
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Old Dec 30, 2010 | 10:47 PM
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Is this a true k4 car? you probably have the primary cats deleted if it is.

Can you give us the full mod list of your car
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Old Dec 30, 2010 | 11:01 PM
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KLEEMANS STG 4
kleemans cam
kleemans headers
kleemans TB
kleemans lock up
180 pully
front mount H/E
rear trunk mount cooler
torque converter
LET tune

The car made 535 rwhp/620 rwtq
Like i said the car was a beast,and ran flawless,until i broke the piston ring.
Maybe it was red hot before and i did not notice,until now that we were checking everything because of the new install.
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Old Dec 30, 2010 | 11:46 PM
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Maybe they were glowing red... Run a wideband and dyno it to see for sure what the a/f is before jumping to conclusions.
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Old Dec 30, 2010 | 11:49 PM
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Originally Posted by tgoss
Maybe they were glowing red... Run a wideband and dyno it to see for sure what the a/f is before jumping to conclusions.
Wideband would definitely tell you where your afr's are. I have one installed in my car and definitely monitor it. Gives you insight into what is going on. Don't beat on the car. If you see it going lean stop the pull. Were your headers glowing on both sides? Sucks about the engine, I am afraid of that.
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Old Dec 31, 2010 | 12:26 AM
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The grand majority of the time, when headers glow red, it's not because it's lean but rather because ignition timing is way too low. If you have a scanner that can read ignition timing I'd bet it's in the single digits when revved.
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Old Dec 31, 2010 | 01:23 AM
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Yes they were glowing on both sides.I was thinking that it's very unlikely that both cats are bad at the same time,or is it normal.I'm gonna try and check the A/F ratio if i can tomorrow to see how lean it is.
At this point i'm lost,so chime in with whatever idea you may have.
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Old Dec 31, 2010 | 07:14 AM
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Back in the late 80's I had a crate motor installed in my 1985 Corvette. When we first started the car and let it reach operating temp, the car temp continued to climb and the long tube headers started to glow. Turned out the mechanic installed the TPI manifold gaskets backwards. Prevented the coolent from circulating.

Last edited by gp500e; Dec 31, 2010 at 07:17 AM.
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Old Dec 31, 2010 | 07:25 AM
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Originally Posted by gp500e
Back in the late 80's I had a crate motor installed in my 1985 Corvette. When we first started the car and let it reach operating temp, the car temp continued to climb and the long tube headers started to glow. Turned out the mechanic installed the TPI manifold gaskets backwards. Prevented the coolent from circulating.
happened to me on my mustang once cause i ran race fuel through hi-flow cats....basically melted cats, headers turned red....
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Old Dec 31, 2010 | 08:58 AM
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Thanks for chiming in fellas,but the car is running pump gas,and everything else seems to be in placecorrectly.
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Old Dec 31, 2010 | 09:29 AM
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If EGT's continue to be high you may damage your cats very quickly.
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Old Dec 31, 2010 | 09:29 PM
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I had a chance to unhook the exhaust system to see if it was the cats that was stopped up,but the headers was still cherry red and glowing ,so that eliminate any thoughts of the cats being clogged.
I have had the MB AMG tech retrace the installation and insure me that everything is fine,so since there in no tuner close by i think i will send off for a box tune.
If anyone else have any more ideas please let me know.........anyone?
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Old Dec 31, 2010 | 09:55 PM
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Just check your air fuels to be safe. If they check out then I say you are fine. Could be lean but also could be rich and fuel is burning in the headers. Our cars are famous for spooking and dumping fuel to protect the engine. May just end up being nothing at all. Check those air fuels and let us know.
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Old Dec 31, 2010 | 09:56 PM
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Oh and get a tune on the friggin thing...asap!!
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Old Dec 31, 2010 | 10:33 PM
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Is there a specific A/F meter u guys use,so i can check the air fuel?
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Old Dec 31, 2010 | 10:35 PM
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Old Jan 1, 2011 | 07:07 AM
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03 e55 amg
ring

Originally Posted by jamusa
I have an 03 E55 with stage 4 Kleemans kit,torque converter,and LET tune.The car ran true until recently when i suffered a broken piston ring.Even so the car ran strong with just a small amount of blue smoke.
I installed a G55 motor,and transfer all Kleemans stage4 goodies from the E55 engine to the G55 engine.Everything fit well,the car start up and idle smoothly and everything work fine.I went to heat cycle it and held the throttle down for about 15-20 seconds,and the headers got so red hot they glows.I have not driven the car in fear of damage.There is no check engine light or anything,and the mechanic has recheck everything and have not found any problems.............Anyone have ever experience anything like this,or have any ideas as to what might cause this.
how did u know your piston ring was ****ed how did u tell what where the signs
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Old Jan 1, 2011 | 09:44 AM
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Originally Posted by gp500e
Back in the late 80's I had a crate motor installed in my 1985 Corvette. When we first started the car and let it reach operating temp, the car temp continued to climb and the long tube headers started to glow. Turned out the mechanic installed the TPI manifold gaskets backwards. Prevented the coolent from circulating.
This, have him double check that the coolant is circulating properly. I did this on my Camaro.
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Old Jan 1, 2011 | 02:15 PM
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Its not uncommon for headers to glow red under a heat cycle. How much it glows red can be a from a few things. One being the gauge of the steel. Thinner steel will glow more than thicker steel as the steel has less material to dissipate the heat to.

Even on a good tune, you will get some header glow when the RPMs get up there.

Here is a video of our headers glowing red on the dyno
http://www.youtube.com/watch?v=dXLszGSxC1o
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Old Jan 1, 2011 | 02:30 PM
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Its different if you are wot with 4th gear full load on a dyno than starting the car cold and seeing the like that in 15 seconds.

Double check your fuel psi and make sure the car is gettin fuel
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Old Jan 1, 2011 | 02:41 PM
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I had a 410 small block Chevy that did that on start up its was timing and it was almost instant that they started to glow. Make sure all of you harness are correct. And that you have the correct file on ECU.
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