Voltage Regulator Replacement DIY- Its usually not the alternator
help please folks as only had 2 days and battling through the issues..
I was in the marked for a new regulator in my 2008 w211 200CDI, and came over this thread. As it turns out my 200cdi was not quite that simple. Could not get to the alternator as good as wanted, so ended up taking it out the hard way, using
Anyway! If someone else is looking for a new regulator to this alternator, ill post the MB-part number, and BOSCH-part number, so you dont have to buy from the MB dealer.
Alternator: A 013 154 90 02
Regulator: A 003 154 68 06
Regulator: BOSCH F00M 346 047 (F00M 346 080)
A0031546806
From what I know, the mb alternators seem to be rock solid. Its the damn voltage regulator that goes out. I guess it makes sense, as it is a wear item.
First get one of these....
1 BOSCH_0031546506_S
BOSCH Voltage Regulator NOTE: For cars with BOSCH Alternator.
$41.00
aboveallmotorwerks.com

I was able to replace this in about 20 minutes without removing the alternator!
Jack the car up on one or both sides and remove the underbelly pan.
Disconnect the battery (just do it) and get under her and take a look!
Find the bottom of the alternator. Remove the black and yellow wire connector.
Also screw off the plastic black cap in the middle.

Using a Philip's head, remove the screws that hold the cover on.

you can then use a socket to remove the power lead from the middle.

Now, the voltage regulator is only held on with a few more Philip's screws. (3)
Remove those, and she will fall (literally) out

Take a look at the difference and you can see the wear on the leads of old vs new


Put the new one back in, using the same process. The smaller screw goes in the bottom corner of the regulator when you get it back on the alternator.
Replace what you took out and you should be good to go!
I have done a few of them for people and have yet to have to replace an alternator
The Best of Mercedes & AMG

I have a race Saturday and didn't have time to order anything. Found a new alternator locally, but I may try to rebuild my old one and keep as a spare. Not sure about how to replace the diodes though.

I have a race Saturday and didn't have time to order anything. Found a new alternator locally, but I may try to rebuild my old one and keep as a spare. Not sure about how to replace the diodes though.










