W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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Old 11-13-2011, 11:06 PM
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2005 E55 AMG
Originally Posted by GT-ER
That's not detonation all, at least not entirely. The ring land is intact ( melted, but not broken from what I can see ). That looks like a heat related failure due to friction. I read about a piston that blew into a million pieces correct? A few small pieces of piston can travel from one cylinder to the next ( through the surge tanks ) and grind other pistons down to total failure. I've seen this before. I once disassembled and engine with a broken piston and it had piston pieces even in the intake.

Detonation over long periods of time can cause damage like this as well, but you can usually tell if your engine has pinging for extended periods of time.
Originally Posted by shardul
LOL want me to ship the piston to you so you can see it person
I typed the first sentence wrong. It was supposed to read "That's not all from detonation, at least not entirely" instead of "That's not detonation all, at least not entirely". I didn't realized until now that I typed it wrong and I can see how it changes to context completely.

Originally Posted by lowprofile
Really? Please explain. Looks like is went lean to me.
To continue what I said above, I agree that it was probably caused by detonation...but the ENTIRE extent of the damage wasn't just detonation in one short burst that blew the engine to pieces. That piston saw extended amounts of detonation for a long period of time ( a long period of time could be a few hours instead of ONE large catastrophic failure ).

The top land on that piston is still intact ( melted, but in once piece ). The mid land between the ring grooves is obviously destroyed and those parts caused so much heat due to friction that it caused a hole on the side of the piston.

That piston may not even have seen detonation at all...as I said earlier...another piston that breaks due to detonation can cause pieces to go into other chambers and destroy perfectly good pistons. Although unlikely...it is possible and I have seen it before.

Last edited by GT-ER; 11-13-2011 at 11:10 PM.
Old 11-13-2011, 11:17 PM
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Originally Posted by GT-ER
To continue what I said above, I agree that it was probably caused by detonation...but the ENTIRE extent of the damage wasn't just detonation in one short burst that blew the engine to pieces. That piston saw extended amounts of detonation for a long period of time ( a long period of time could be a few hours instead of ONE large catastrophic failure ).
IF, if there was enough fuel, then that would have prevented the detonation?
Old 11-13-2011, 11:22 PM
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2005 E55 AMG
Originally Posted by jcjmw
IF, if there was enough fuel, then that would have prevented the detonation?
It would definitely help. But detonation can occur for various reasons such as incorrect timing, cylinder head hot spots, piston hot spots and incorrect air/fuel ratio.
Old 11-13-2011, 11:30 PM
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03 E55 AMG, 06 Harley Road King Custom 06 Ram 2500 Cummins, 97 Firebird Race Car, 88 Cutlass Supreme
Originally Posted by tscales
I tried LS1, bored and stroked to 422, Procharger at 12psi. Heavily built automatic.

Ended up selling the C5 before the build was complete. Kept shredding supercharger belts. We had it solid at about 710rwhp. Assuming about 18% loss, we were north of 850 at the crank.

Had 13 inch wide CCW classics. Couldn't hook up AT ALL.

Would break the tires loose. Easily. at 60mph.

Miss that car.
Haha, oh I know its been done many many many times in the LS community. I meant I don't think anyone's tried that power level on the 55K motors yet though.

I was building an Iron block 370 that was gonna run a D1SC for all it was worth with a small shot on top of it for my old 99 Camaro SS. Got 95% of the parts and while building somehow ended up deciding to part it all out, trade and sell some cars, and pick up my Harley. I picked up the old HP Tuners car that started his whole company in the process (see sig). It's held several LS and V6 records. Original V6 car. Battled with Juggernaut for cam only and Head/Cam record and went back and forth a few times between them. Redone to something a lil different now but I love the history of the car.

Last edited by BBBSS; 11-13-2011 at 11:34 PM.
Old 11-13-2011, 11:43 PM
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03 E55 AMG, 06 Harley Road King Custom 06 Ram 2500 Cummins, 97 Firebird Race Car, 88 Cutlass Supreme
One dead piston can contaminate them all for sure. Had a friend that picked up a first year Trailblazer with the inline motor. I guess very early ones had issues with casting and the wall would crack and kill the piston which is what happened to my buddy. Bought the car at carmax and floored it getting in the highway after buying and she let go. Towed back, and they showed him what it looked like after pulling the head. Every cylinder and the intake had chunks of piston. Carmax stepped up and tossed him a new motor with no trouble.
Old 11-14-2011, 01:05 AM
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Was that an 03 engine by chance?
Originally Posted by Exotic-metal55
Yes, lean and detonated. I lean lean and detonation are broad terms. One piston is not the whole story. You should see the blown out part of the cylinder wall and it lowert than the compression level.

Car had basic mods. Cooling, tune, pulley , 82TB and kleeman headers. About what 50% of the moders have on this forum.
Old 11-14-2011, 06:48 AM
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2003 W211 E55, 2003 W220 S600
Originally Posted by sneakyneon
Was that an 03 engine by chance?
no it was a 05
Old 11-14-2011, 09:37 AM
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2003 CL55
Originally Posted by sneakyneon
Was that an 03 engine by chance?
My first motor (picture of ring land busted) , is an 03.
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Old 11-14-2011, 09:44 AM
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Woah Brooke, some company seems to be breaking records by blowing one engine at a time.

Last edited by chawkins2001; 11-14-2011 at 09:56 AM.
Old 11-14-2011, 12:15 PM
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E55
What??? I'm still in for your explanation GT-ER. Here is your quote again;

"That looks like a heat related failure due to friction"

I have never seen, or even heard of, a piston failing due to friction in this manner.

Maybe a few scuffs from being too tight on the piston to wall clearance, but this piston is not showing any signs of that.

Old 11-14-2011, 03:02 PM
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Originally Posted by chawkins2001
So said owner just jumped on his throttle in cold weather without any fueling upgrades and it let go? What was his power level and mods?
if only he had some of brookes upgraded red top injectors....might have been a different story..
Old 11-14-2011, 07:07 PM
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Love these threads

How many times didnt i run up to the 150mph Mark on stock injectors with the OE tune

My fastest quarter mile times were accomplished on stock injectors/Rail..AFR's consistently in the mid to low 11's..V-box'n at the track all the way up to 140s-145mph in 35f weather..

But then again i changed my oil and plugs before every track event

Last edited by LOCO 05' E55; 11-14-2011 at 07:12 PM.
Old 11-14-2011, 07:09 PM
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2003 CL55
Originally Posted by lowprofile
What??? I'm still in for your explanation GT-ER. Here is your quote again;

"That looks like a heat related failure due to friction"

I have never seen, or even heard of, a piston failing due to friction in this manner.

Maybe a few scuffs from being too tight on the piston to wall clearance, but this piston is not showing any signs of that.

I have to agree Lowprofile.


Here, this is the hole that melted , blown up piston came out of. This was instant, as the car came off the freeway, punched it and bam! Knocking, oil and smoke!

Good thing about these pictures, is it lets eveyone take a deep breath and do a little reality check. Then we all grow safe again !




More blood and guts. This is my first motor stage 1 with stock parts and 38K on it. This is the whole that number 3 exploded and ruined blower and all. Rod beat the hell out of the cylinder.
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Old 11-14-2011, 07:10 PM
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So what do all these damaged engine parts have in common? Is there one part that all these engines have shared? There might be a common cause to all these failures. Is the same person tuning all these? We run lambda sensors on all cylinders on our race cars to avoid catastrophic failures like these. There is no reason this should happen other than negligence.
Old 11-14-2011, 07:21 PM
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Problem with most here is that 8 out of 10 guys "DO NOT" Wideband their cars and just go by what power they made at the the dyno and what that sniffer (AFR reader) tells them in that particular dyno day..Every tuner IMO should recommend these data logging devices and include a little educating about all these numbers before anything.
Old 11-14-2011, 07:30 PM
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Why didn't the knock sensor prevent this?
Old 11-14-2011, 08:05 PM
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Innovator widebands are your friends and are relatively cheap.
Old 11-14-2011, 08:10 PM
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That reminds me, Shardul, could you pm me some pics of your wideband setup please brotha.
Old 11-14-2011, 08:22 PM
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2003 W211 E55, 2003 W220 S600
my main goal was to have everything more or less in the line of sight. did not want to mess with a pillar gauge pod since there is an air bag in there. all gauges have a analog 5v output for datalogging

Old 11-14-2011, 10:09 PM
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2005 E55 AMG
Originally Posted by lowprofile
What??? I'm still in for your explanation GT-ER. Here is your quote again;

"That looks like a heat related failure due to friction"

I have never seen, or even heard of, a piston failing due to friction in this manner.

Maybe a few scuffs from being too tight on the piston to wall clearance, but this piston is not showing any signs of that.

Ummm...I'll quote myself then since you obviously missed it.

Originally Posted by GT-ER

The top land on that piston is still intact ( melted, but in once piece ). The mid land between the ring grooves is obviously destroyed and those parts caused so much heat due to friction that it caused a hole on the side of the piston.
I guess maybe you haven't seen too many failed pistons....I had a box full of them when my bro had his shop. He used to race cars ( not drag race but auto x ) and he had a quite a few failures in his vehicle along with other vehicles from his crew. We would have to assess the damage from the pistons in order to figure out where what failed first to learn from it. It's not easy trying to squeeze every little drop of power from an engine that mostly had to remain stock.

Anyways, it was just an observation...if you don't like it then you are welcome to post your own.

Last edited by GT-ER; 11-14-2011 at 10:13 PM.
Old 11-14-2011, 10:13 PM
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2005 E55 AMG
Originally Posted by Exotic-metal55
I have to agree Lowprofile.


Here, this is the hole that melted , blown up piston came out of. This was instant, as the car came off the freeway, punched it and bam! Knocking, oil and smoke!

Good thing about these pictures, is it lets eveyone take a deep breath and do a little reality check. Then we all grow safe again !
The engine may have blown up in a spectacular fashion...but that piston probably saw detonation for some time before the engine blew up...you just didn't know about it.
Old 11-14-2011, 10:50 PM
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Originally Posted by GT-ER
The engine may have blown up in a spectacular fashion...but that piston probably saw detonation for some time before the engine blew up...you just didn't know about it.
Why did the knock sensor not work to stop the damage? Detonation is audible and the KS should have picked it up.
Old 11-14-2011, 11:22 PM
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2005 E55 AMG
Originally Posted by kustom2k1
Why did the knock sensor not work to stop the damage? Detonation is audible and the KS should have picked it up.
Knock sensors can only mitigate detonation, but they cannot ultimately stop it. They have limitations.
Old 11-15-2011, 12:30 AM
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06 E55 AMG, 13 C63 AMG
What is the material the pistons are made from, are they forged?

What about the connecting rods?

The cylinders in the block, do they have cast in ductile iron liners or are they the chemically etched glass liners like the older 3.8L V8 engines??

G
Old 11-15-2011, 12:37 AM
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E55
Originally Posted by GT-ER



I guess maybe you haven't seen too many failed pistons....I had a box full of them...
Ok, so let me get this straight, you use to examine pistons from racing engines, and you came up with "friction heat related piston failure" after seeing this piston with the hole in the side of it?
Well that would definitely explain why you had a box full of them to examine.

Ok, carry on. Thanks for playing along with me.


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