W211 AMG Discuss the W211 AMG's such as the E55 and the E63

******How do you pin a W211 E55 crank with it still in the motor, come on in******

Thread Tools
 
Search this Thread
 
Rating: Thread Rating: 2 votes, 3.00 average.
 
Old Mar 16, 2012 | 08:22 AM
  #26  
GT-ER's Avatar
MBWorld Fanatic!
 
Joined: Jun 2010
Posts: 4,173
Likes: 7
From: Puerto Rico
2005 E55 AMG
Originally Posted by chawkins2001
Updates, is problem drilling started fine but stayed that way. Could not penetrate the pulley, so they stopped and went back to the drawing board. Ughhh, tell me again why I did not stay with my 180mm. Would have had the car back 2weeks ago.

I am starting to believe in the statement, “ why fix something that is not broken.“
You can say that about any mod, but if we were to be afraid of every mod we want to install, we would all have bone stock cars. Eventually something like this was going to happen and while it sucks, it's part of modding a car.

Why not just grind the crank like I did and be done with it. I took a whole 30 minutes to fix my issue.
Reply
Old Mar 16, 2012 | 09:03 AM
  #27  
chawkins2001's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2009
Posts: 7,659
Likes: 67
From: Atlanta
2006 E55 AMG
That was aborted for the concern of getting the canal 100% dead straight, while you may have got it correct, I think some luck was involved.
Reply
Old Mar 16, 2012 | 09:15 AM
  #28  
GT-ER's Avatar
MBWorld Fanatic!
 
Joined: Jun 2010
Posts: 4,173
Likes: 7
From: Puerto Rico
2005 E55 AMG
Originally Posted by chawkins2001
That was aborted for the concern of getting the canal 100% dead straight, while you may have got it correct, I think some luck was involved.
Draw lines on the crank the width of the key and make sure the lines are straight, then dremel it within the lines. It'll be 100% straight.
Reply
Old Mar 16, 2012 | 10:59 AM
  #29  
chawkins2001's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2009
Posts: 7,659
Likes: 67
From: Atlanta
2006 E55 AMG
Originally Posted by GT-ER
Draw lines on the crank the width of the key and make sure the lines are straight, then dremel it within the lines. It'll be 100% straight.
BIP is warrantying the work, and performing the re-install, so I am not arguing with how things are going to be fixed. In the end, they were not comfortable with the beefier keyway fix, and opted to try and pin the pulley/crank.

All I can do is sit back, and WAIT

Last edited by chawkins2001; Mar 16, 2012 at 01:14 PM.
Reply
Old Mar 16, 2012 | 11:42 AM
  #30  
AWOL's Avatar
MBWorld Fanatic!
 
Joined: Nov 2009
Posts: 1,006
Likes: 0
e55
that sucks hardcore

godspeed
Reply
Old Mar 16, 2012 | 03:51 PM
  #31  
GT-ER's Avatar
MBWorld Fanatic!
 
Joined: Jun 2010
Posts: 4,173
Likes: 7
From: Puerto Rico
2005 E55 AMG
Originally Posted by chawkins2001
BIP is warrantying the work, and performing the re-install, so I am not arguing with how things are going to be fixed. In the end, they were not comfortable with the beefier keyway fix, and opted to try and pin the pulley/crank.

All I can do is sit back, and WAIT
oh I see...at least they are warranting it.
Reply
Old Mar 16, 2012 | 11:44 PM
  #32  
Evolved8's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Nov 2009
Posts: 1,564
Likes: 6
AMG Fam
GL craig Hopefull she is back up and dropping panties soon!!
Reply
Old Mar 19, 2012 | 10:34 AM
  #33  
chawkins2001's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2009
Posts: 7,659
Likes: 67
From: Atlanta
2006 E55 AMG
An update, we had an additional sleeve made for the initially drilling through the crank pulley, see below:




Once the hole is drilled through the crank pulley, the above sleeve will be taken off and the other tool inserted for drilling and pinning the crank. A Karbide drill bit is been used with cutting oil, so I will let you guys know what happens. The drilling should commense sometime today homeys!
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Mar 19, 2012 | 02:34 PM
  #34  
Sir-Boost-a-Lot's Avatar
MBWorld Fanatic!
iTrader: (1)
 
Joined: Jan 2012
Posts: 2,092
Likes: 29
From: Orlando
1967 Pro Touring turbo LSX Camaro
Perhaps a milling bit would be a better start for the uneven part of the holes you need to drill? They are perfectly flat and would be less likely to wander around while drilling. You could then switch to a normal carbide bit.

Like this-

http://chario.en.made-in-china.com/p...ng-Cutter.html
Reply
Old Mar 20, 2012 | 08:41 AM
  #35  
chawkins2001's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2009
Posts: 7,659
Likes: 67
From: Atlanta
2006 E55 AMG
Originally Posted by Sir-Boost-a-Lot
Perhaps a milling bit would be a better start for the uneven part of the holes you need to drill? They are perfectly flat and would be less likely to wander around while drilling. You could then switch to a normal carbide bit.

Like this-

http://chario.en.made-in-china.com/p...ng-Cutter.html
Thanks homey, once I get feedback on how the drilling is going, we may re-assess
Reply
Old Mar 20, 2012 | 09:01 AM
  #36  
GT-ER's Avatar
MBWorld Fanatic!
 
Joined: Jun 2010
Posts: 4,173
Likes: 7
From: Puerto Rico
2005 E55 AMG
Originally Posted by chawkins2001
An update, we had an additional sleeve made for the initially drilling through the crank pulley, see below:




Once the hole is drilled through the crank pulley, the above sleeve will be taken off and the other tool inserted for drilling and pinning the crank. A Karbide drill bit is been used with cutting oil, so I will let you guys know what happens. The drilling should commense sometime today homeys!


Interested to see the results.
Reply
Old Mar 20, 2012 | 02:25 PM
  #37  
chawkins2001's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2009
Posts: 7,659
Likes: 67
From: Atlanta
2006 E55 AMG
Originally Posted by GT-ER
Interested to see the results.
You and me both, still waiting
Reply
Old Mar 23, 2012 | 02:15 PM
  #38  
chawkins2001's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2009
Posts: 7,659
Likes: 67
From: Atlanta
2006 E55 AMG
Great news homeys, with the tool that was made, Jason just notified me, the drilling through the pulley and into the crank is moving along as if going through butter. They are about to insert the pin.

All of this was down with the motor in its original position, the radiator did have to be removed for extra space. I will have pics up shortly.

Last edited by chawkins2001; Mar 23, 2012 at 02:19 PM.
Reply
Old Mar 23, 2012 | 02:19 PM
  #39  
GT-ER's Avatar
MBWorld Fanatic!
 
Joined: Jun 2010
Posts: 4,173
Likes: 7
From: Puerto Rico
2005 E55 AMG
How will you keep the pin from coming out after all is tight? The hollow space between the bolt and the tip of the crank is pretty large and the pins may slip out with vibrations...just thinking.
Reply
Old Mar 23, 2012 | 03:09 PM
  #40  
jddumas's Avatar
Senior Member
 
Joined: Feb 2004
Posts: 335
Likes: 0
From: Gulf Coast
2006 E55 & 2009 Audi S5
Fingers crossed. Want to hear that bad boy running next weekend.
Reply
Old Mar 23, 2012 | 03:39 PM
  #41  
cfi_luz's Avatar
Junior Member
 
Joined: Aug 2011
Posts: 51
Likes: 0
2006 SL55
Originally Posted by GT-ER
How will you keep the pin from coming out after all is tight? The hollow space between the bolt and the tip of the crank is pretty large and the pins may slip out with vibrations...just thinking.
Maybe they are going to use a pin long enough to sit flush with the end of the pulley. It may be slightly off balance since you aren't removing crank material to offset the weight (at least the portion that extends past the crank) but it's such a small amount its probably negligible?
Reply
Old Mar 23, 2012 | 10:23 PM
  #42  
GT-ER's Avatar
MBWorld Fanatic!
 
Joined: Jun 2010
Posts: 4,173
Likes: 7
From: Puerto Rico
2005 E55 AMG
Originally Posted by cfi_luz
Maybe they are going to use a pin long enough to sit flush with the end of the pulley. It may be slightly off balance since you aren't removing crank material to offset the weight (at least the portion that extends past the crank) but it's such a small amount its probably negligible?
That could work, or at least be close to the length. It's too close to the center of the crank shaft to really matter ( the balancing ).
Reply
Old Mar 24, 2012 | 08:18 AM
  #43  
chawkins2001's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2009
Posts: 7,659
Likes: 67
From: Atlanta
2006 E55 AMG
The crank is pinned and straight as a f*****g arrow. Here is a vid of it running, I wish it came through with sound for you guys, but as you can see zero wobble. I will get the exact details or ask Jason so post in the thread about how the pin is situated and answer some of your questions.


Cheers



Vid


Last edited by chawkins2001; Mar 24, 2012 at 08:22 AM.
Reply
Old Mar 24, 2012 | 08:38 AM
  #44  
GT-ER's Avatar
MBWorld Fanatic!
 
Joined: Jun 2010
Posts: 4,173
Likes: 7
From: Puerto Rico
2005 E55 AMG
With a video that bad, mine would look straight as well...lol...j/k.

But I'm glad it all came out well, now it's time to test it and cross your fingers.

Reply
Old Mar 24, 2012 | 09:07 AM
  #45  
320 dreamer's Avatar
MBWorld Fanatic!
 
Joined: Sep 2008
Posts: 3,152
Likes: 0
From: murfreesboro,tn
2003 porsche 996 turbo
way to go craig!! i knew with jason turning the wrenches you were in solid hands. now its time for some whipple action!!!
Reply
Old Mar 24, 2012 | 09:41 AM
  #46  
splinter's Avatar
Super Moderator
 
Joined: Jul 2006
Posts: 3,365
Likes: 12
From: Orange County, CA
GMC - Miata - Trek - P-Car
Congratulations!
Reply
Old Mar 24, 2012 | 10:28 AM
  #47  
loungn14's Avatar
SPONSOR
 
Joined: Jul 2007
Posts: 5,459
Likes: 152
From: Houston/ Austin /Toronto / UAE / Minneapolis / Orlando /Cincinnati
Eurocharged Performance ML63 and TT lambo
solid....

congrats homie...

Reply
Old Mar 24, 2012 | 12:30 PM
  #48  
chawkins2001's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2009
Posts: 7,659
Likes: 67
From: Atlanta
2006 E55 AMG
Thanks guys, the vid is rough, but the original vid shows the smoothness nicely.
Reply
Old Mar 26, 2012 | 11:59 PM
  #49  
GT-ER's Avatar
MBWorld Fanatic!
 
Joined: Jun 2010
Posts: 4,173
Likes: 7
From: Puerto Rico
2005 E55 AMG
Any more news on this? Do you have the car back already?
Reply
Old Mar 27, 2012 | 07:51 AM
  #50  
chawkins2001's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2009
Posts: 7,659
Likes: 67
From: Atlanta
2006 E55 AMG
No I dont, I am eagerly waiting. Two seals had to be ordered from MB which came in yesterday, belts, radiator have to be installed. Last will be to finish up the tune, so I will have it back Friday should all go well.

Been a long build my friend, went in Jan 10, and it is almost April



Originally Posted by GT-ER
Any more news on this? Do you have the car back already?
Reply


You have already rated this thread Rating: Thread Rating: 2 votes, 3.00 average.


All times are GMT -4. The time now is 05:04 PM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE