W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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LTH,which ones??

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Old 05-08-2012, 04:52 PM
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C63, SL55, E55, CLS55, ML63, C55
Originally Posted by vipermike
@ MBH, whipplem104, e55amgrocket. This is the information I have been wanting to discuss, thank you for your great information!!

So here is what I plan on doing to my beast:
180-185 pulley range
ported heads & cam (down the road when my warranty runs out)
90mm tb
custom intake
massive cooling mods

What are the thoughts on this setup with the 1 7/8 primarys and 3'' merge collector?

Here is what I have now:

MBH LT's with 1 5/8 primarys and a 2.5'' merge collector that flairs out to 3'' and a full 3'' exhaust with X-pipe, no cats. Here's my concern, I raced two different AMG's that had WAY MORE mods then I did and they both had custom LT's with 1 7/8 primarys and full 3'' merge collectors and I pulled on both of them (the cars had sat for a few hours and cooled equal time, so no heat soak excuses) several times on a highway runs from 30-140mph?!?! So now I don't know what to think, I do not want to spend money to step backwards... Should I just keep the system the way it is or do you all think I should go bigger based on what my future plans are??
You have 1.75" primaries.

Last edited by MBH motorsports; 05-08-2012 at 05:19 PM.
Old 05-08-2012, 05:05 PM
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Viper SRT-10, CLS 55 AMG, 2012 Tacoma Off Road 4x4
Originally Posted by MBH motorsports
You have 1.75" primaries now.
Wait, when did you start making your headers with the 1.7/8'' primarys?? When I ordered them from you I was discussing having you make a custom set for me with the larger 1.7/8'' primarys and you had said you would need time to R&D and fab to insure proper fitment, at that point I decided to save some $$ and go with that used set you had...
Old 05-08-2012, 05:21 PM
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C63, SL55, E55, CLS55, ML63, C55
Originally Posted by vipermike
Wait, when did you start making your headers with the 1.7/8'' primarys?? When I ordered them from you I was discussing having you make a custom set for me with the larger 1.7/8'' primarys and you had said you would need time to R&D and fab to insure proper fitment, at that point I decided to save some $$ and go with that used set you had...
I don't know why I put a "now" in there. All of our headers have a 1.75 primary for the 55's. I think you got it a bit mixed up 1.75" = 1 3/4
Old 05-08-2012, 08:34 PM
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Viper SRT-10, CLS 55 AMG, 2012 Tacoma Off Road 4x4
Originally Posted by MBH motorsports
I don't know why I put a "now" in there. All of our headers have a 1.75 primary for the 55's. I think you got it a bit mixed up 1.75" = 1 3/4
Oh yes, I was using '/' and you were using '.' , sorry for the confusion.

Let's go back to my original question and I'd love to hear everyone's input on this please.

So here is what I plan on doing to my beast:
180-185 pulley range
ported heads & cam (down the road when my warranty runs out)
90mm tb
custom intake
massive cooling mods

What are the thoughts on this setup with the 1 7/8 primarys and 3'' merge collector?

Here is what I have now:

MBH LT's with 1 3/4 primarys and a 2.5'' merge collector that flairs out to 3'' and a full 3'' exhaust with X-pipe, no cats. Here's my concern, I raced two different AMG's that had WAY MORE mods then I did and they both had custom LT's with 1 7/8 primarys and full 3'' merge collectors and I pulled on both of them (the cars had sat for a few hours and cooled equal time, so no heat soak excuses) several times on a highway runs from 30-140mph?!?! So now I don't know what to think, I do not want to spend money to step backwards... Should I just keep the system the way it is or do you all think I should go bigger based on what my future plans are??
Old 05-08-2012, 08:44 PM
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I think your fine where your at with that setup honestly.
Old 05-08-2012, 08:57 PM
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I think what you are asking is about the 2.5" restriction at the merge collectors? This is actually a megaphone. It prevents reversion back into the primary. If done properly good and not bad.
Old 05-08-2012, 10:45 PM
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Do you think that it's possible to make more power with a 90mm vs a 82mm? I think your current exhaust setup is fine. I don't think it's worth the $$ to find out either way.
Old 05-08-2012, 11:21 PM
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Originally Posted by Hammer Down
Do you think that it's possible to make more power with a 90mm vs a 82mm? I think your current exhaust setup is fine. I don't think it's worth the $$ to find out either way.
I'm no expert on throttle bodies. However the 80 and 82mm TB's have shown gains. So I would guess a 90mm would help. A question that keeps coming to my mind about this is... When does too big start to hurt you? If I stuck a really fat tube on my household vacuum you would think it wouldn't clean as well.

There are other platforms that use 90's and they work out well. So IDK? Without any real testing its hard to say one way or another.

Personally I don't think 90mm is too big, but like I said I got no supporting data one way or another to know for sure.
Old 05-09-2012, 03:15 PM
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The user Forestgump did the 90mm and it worked, I think he was just working out the kinks. I used to have a 4.6L Cobra with a ProCharger blower on it and when I did the ported 110mm TB it made crazy power!
Old 05-09-2012, 03:19 PM
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Originally Posted by vipermike
The user Forestgump did the 90mm and it worked, I think he was just working out the kinks. I used to have a 4.6L Cobra with a ProCharger blower on it and when I did the ported 110mm TB it made crazy power!
I had a Cobra with a whipple and the crusher inlet with the 160mm tb. It looked like it could suck small kids in lol. I'm working on a 90mm right now for my new build also and might be able to get the 90mm up to around 95mm.
Old 05-09-2012, 03:33 PM
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Viper SRT-10, CLS 55 AMG, 2012 Tacoma Off Road 4x4
Again great info guys!! Thank You

Let's hear the input on the primary tube size:
MBH is using 1 3/4",
NPI is using 1 7/8",
TTM ARH is using 1.7/8",
BenzWorks is using 1.7/8"

This is why I'm digging at this, is it a fad with people thinking bigger is better, or is there some real data to show why all these fabricators are using the larger primaries?? If $$ is not a factor, which is ideal with for our modded 55's?
Old 05-09-2012, 03:41 PM
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Originally Posted by vipermike
Again great info guys!! Thank You

Let's hear the input on the primary tube size:
MBH is using 1 3/4",
NPI is using 1 7/8",
TTM ARH is using 1.7/8",
BenzWorks is using 1.7/8"

This is why I'm digging at this, is it a fad with people thinking bigger is better, or is there some real data to show why all these fabricators are using the larger primaries?? If $$ is not a factor, which is ideal with for our modded 55's?
+1
Old 05-09-2012, 03:51 PM
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Originally Posted by vipermike
Again great info guys!! Thank You

Let's hear the input on the primary tube size:
MBH is using 1 3/4",
NPI is using 1 7/8",
TTM ARH is using 1.7/8",
BenzWorks is using 1.7/8"

This is why I'm digging at this, is it a fad with people thinking bigger is better, or is there some real data to show why all these fabricators are using the larger primaries?? If $$ is not a factor, which is ideal with for our modded 55's?
I believe its a fad for the most part. Bigger isn't always better and there's usually a trade off somewhere. Thats where stepped headers really shine too. The exhaust ports aren't that big on these heads and everything needs to work well together. 1 7/8 are fine but your trading some low end for sure. I'd love to do some back to back testing on some different headers to see what they do compared to others. For a reference a friend has a 410'' SBC with a F2 procharger making over 1000hp and a switch from 2'' headers to 2 1/8'' cost .05-.08 in the 60ft and the car was running about the same slower in the 1/8th so they went back to the old headers and performance was back where it started. You would think a motor of that size and power would need something BIG.
Old 05-09-2012, 04:17 PM
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Just run electric cutouts off the headers, like moir For the record I have Floored Fab 1 5/8 with a 2.5" collector and mid pipe, and I am making 711rwtq.

Last edited by chawkins2001; 05-09-2012 at 04:24 PM.
Old 05-09-2012, 04:23 PM
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Originally Posted by chawkins2001
Just run electric cutouts and open headers when needed, like moir For the record I have Floored Fab 1 5/8 with a 2.5" collector and mid pipe, and I am making 711rwtq.
As we all know know torque is what gets the car going. We just need to find the trade off in power and torque.
Old 05-09-2012, 10:00 PM
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Originally Posted by e55amgrocket
I've been doing a lot of research for my headers also for my new build and there's a equation some guy came up with that you put all your info in and it tells you exactly what you need based on that and what your after and best of all it's dyno proven to work. With my new build I would need 1 7/8 primary and that's with more displacement,possibly more compression, real custom cams and it will be built for nitrous so the 619hp I was making will be nothing to what it will make after this. Lenth and collector size has a lot to do with overall power also. A big collector isn't always the best thing because you want to keep velocity up and the big collectors let the air cool faster slowing it down. For example a 358CI NASCAR engine makes 900hp and uses 1 7/8" into 2" that goes into a tri y megaphone that is usually 2.5" to 2.75" then opens up to 3"-3.5". Those cars live above 8000rpm and still use small collectors to keep exhaust flow up. Step headers seem to be the best solution to keep velocity high while flowing a lot also. I'll keep everyone posted on what I make with the custom headers I'm going to do.
You might just want to study this design:

Old 05-09-2012, 10:20 PM
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55k headers from Japan

Old 05-09-2012, 10:32 PM
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Originally Posted by AgSilver
You might just want to study this design:



Old 05-09-2012, 11:39 PM
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Originally Posted by AgSilver
You might just want to study this design:

18,000 RPM
Old 05-10-2012, 08:29 AM
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Since we're posting formula car headers. Saw these at MSR Houston. There's not a lot of reference for size but they're atleast 2". Glorious looking piece. Doesn't apply to us as they're for a small displacement, NA, high reving engine and we're the opposite of that. Cool to look at none the less.
Old 05-10-2012, 11:04 AM
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Originally Posted by BRH AMG
18,000 RPM
True, however, the point is that the multiple increases in tube diameter and then the final reduction at the collector is applicable to any engine. The overall lengths are primarily determined (as you correctly imply) in relationship to the RPM and rarefaction pulse.

I spoke to Mike at MBH about this last year asI thought he might have been incorporating this technique from one of the photos I saw of he gorgeous headers.

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