DIY W211 Rear Springs/Bellows (Arnott)
Last edited by Jakez; Nov 26, 2012 at 03:41 AM.
You actually dont need to puncture annything to deflate the old airsprings.
All you need to do is to detach the airhose. Either from the airspring or from the coupling under the car. Then you pull the electric contact on the old spring. This is actually just an ordinary 12-vold solenoid and you do not need the mercedes-bens Star diagnoses to do this as instructions from Arnott says. All you actually need is a 12v powersource some copperwire and some elecrichians tape
A lot safer then using a knife and you may re-fit your airspring if its not demaged. (Pardon my english). I wil make a short instruction on this if annyone is interested?
Last edited by jan.arne; Apr 24, 2013 at 05:07 PM.
You actually dont need to puncture annything to deflate the old airsprings.
All you need to do is to detach the airhose. Either from the airspring or from the coupling under the car. Then you pull the electric contact on the old spring. This is actually just an ordinary 12-vold solenoid and you do not need the mercedes-bens Star diagnoses to do this as instructions from Arnott says. All you actually need is a 12v powersource some copperwire and some elecrichians tape
A lot safer then using a knife and you may re-fit your airspring if its not demaged. (Pardon my english). I wil make a short instruction on this if annyone is interested?The Best of Mercedes & AMG
You actually dont need to puncture annything to deflate the old airsprings.
All you need to do is to detach the airhose. Either from the airspring or from the coupling under the car. Then you pull the electric contact on the old spring. This is actually just an ordinary 12-vold solenoid and you do not need the mercedes-bens Star diagnoses to do this as instructions from Arnott says. All you actually need is a 12v powersource some copperwire and some elecrichians tape
A lot safer then using a knife and you may re-fit your airspring if its not demaged. (Pardon my english). I wil make a short instruction on this if annyone is interested?
I love the fact that we can replace this so easily ourselves and avoid the insane dealer/shop costs.





I just completed my install of rear arnott springs. Things didn’t go smoothly on the first side. Some mistakes I made that you should avoid. Not sure how others did not encounter these issues. Possibly because I had my car in the raised airmatic position. Also possibly because mine were not really leaking very badly.
1. Drive onto some planks of wood with the back wheels. This will lower the back suspension as it auto levels.
2. Put jack underneath the car in the correct position.
3. Lower your car (low in airmatic). Mine was set on high since I need it to get up my relatively steep driveway
4. The pressure in the system can be quite high. The WIS advises to release pressure first, so if you have a DAS, I recommend you do the following:
5. Use DAS (if possible) to deflate your springs. If your springs are leaking badly, this will not be an issue anyway.
Here is how to release pressure with DAS.
a. Go to Control Units -> Chassis -> Suspension -> AIRmatic->Actuations
b. Select release pressure in Central Reservoir (This may not be necessary step but I did it anyway.)
c. Press F3 until the pressure reading reduces to 3 bar
d.Go back and select release pressure in suspension strut.
e.select rear struts
f.release pressure in suspension struts. It drops to around 3 bar.
g. Jack up the car
h. Disconnect the 4mm voss fitting (that is the brass fitting that connects the airline to the air spring) It is a 10mm nut. I struggled with this one a little. You need to use a 10mm wrench and use the tips to turn the nut. I tried needle nose at first but that didn’t work
i.release the pressure in the airsprings again (rear only) and it will completely deflate the airspring allowing for easy removal.
j. Disconnect the battery at this point.
I did not do the steps above and the pressure was quite high so I could not get the lower 21mm bolt that holds the airspring in place out. I forced it out. Do NOT do this. It should ease out. If it does not, then there is pressure in the spring. Mine jumped and got stuck. The only way I could get it out was to deflate using the steps above. I fought with this for a while … the key steps being h and i. If you do not release voss fitting.
I know people said they did not replace the fittings, I did replace the fittings as a precaution. Arnott ships with them so why not use them. It is a compression type fitting that is identical to the OEM fitting. It is a 4mm Voss, which (I also found out) is available from Checker Auto
Mine were missing. I called Arnott. I had kind of mixed experience with Arnott customer service both bad and really good. It really depends on who you talk to. They shipped the parts to me after some argument back and forth on whether these are included.
Another issue I had was one connector locking tab broke when I removed it .. be gentle with these connectors. Mine was really stuck though. I recommend spraying some electrical cleaner or brake clean on the connectors to clean them up before you remove them.
Since my tab was broke, I thought I was stuck. I didn’t want to put it back on that way if it pops off while I am driving, then I’d be stuck. So I switched it with the airmatic connector on the front strut. The broken tabbed one I put on the front and zip tied it so it wouldn’t come loose until I gather a big enough order to buy another one on line.
Here are some tightening torques I looked up. I like to go by the book where possible:
Airsping 21mm bolt – 150Nm
Strut bolt (bottom) – 50Nm followed by 90 degree turn
Top strut bolt - 20Nm (I just tightened it with a wrench by hand)
Wheels – 130Nm
Update: I ended up having my Indy do the work . Luckily, The reason is because in order to remove my rear shock absorbers (to remove/install the rear arnott), I needed a special tool since my wagon had this funny looking washer type nut (https://mbworld.org/forums/e-class-w...g-problem.html). Yes, I could have purchased that special tool and then do the work myself..but since it is something that I was not familiar with, I wanted to be safe then sorry. The cost to install both Rear Arnotts was $400.
Also, car rides better/firmer with new rear Arnotts. Total cost ended up being $1,200 ($800 both rear Arnotts and $400 install). Not exactly cheap, but I save $200 vs original $1,400 quote. I could have saved more if I did the work myself (by also purchasing that special mercedes tool).
Last edited by jcjmw; Sep 9, 2014 at 08:22 PM. Reason: Update
Update: I ended up having my Indy do the work . Luckily, The reason is because in order to remove my rear shock absorbers (to remove/install the rear arnott), I needed a special tool since my wagon had this funny looking washer type nut (https://mbworld.org/forums/e-class-w...g-problem.html). Yes, I could have purchased that special tool and then do the work myself..but since it is something that I was not familiar with, I wanted to be safe then sorry. The cost to install both Rear Arnotts was $400.
Also, car rides better/firmer with new rear Arnotts. Total cost ended up being $1,200 ($800 both rear Arnotts and $400 install). Not exactly cheap, but I save $200 vs original $1,400 quote. I could have saved more if I did the work myself (by also purchasing that special mercedes tool).
I replaced them with the engineered mounts and springs from Arnott - the fit was excellent and the work straight forward
However, the rear end now sits about an inch and half lower than MB meant it to
Of course I went back to Arnott and asked what gives ? they sent me new springs which I of course installed and found the same effect - no change
After all of the work they told me I should have installed the Airsprings !
Too crazy for me given they make springs for that purpose and what a bunch of idiots or maybe it is just me in that category for listening to them
Special thanks goes out to the Arnott tech team




Short version:
Remove trunk liner to get to top shock bolt. Remove bottom shock bolt and spring bolt, unbolt rear arm to move down and make room. Cut (carefully) large air hose from spring and near reservoir (no longer used). Unhook small airline and sensor from spring. Pry top of spring down with a screwdriver and remove spring. Replace white plastic clip with Arnott replacement and install Arnott spring up into new clip, make sure rear arm is out of the way to push the bottom of the spring up into the control arm. Put her back together.
Extended cut:
Some of the full size images may be rotated sideways or something because of imgur. Sorry I'm not sure why it did that, but the attached images (bottom of this post) are right side up!
First remove these clips and tabs from the trunk liner and then take it off and set aside. The screws are a 7/64 allen key and the tabs you just use a flathead screw driver to slide the middle part out and then it comes out easy. There might be one more tab that isn't in the picture I can't remember:

Now you'll want to put the car on a jack stand or two using your favorite method. And remove the wheel.
Then remove the cover from the control arm, there are 2 little parts of it hanging onto the arm, just use a flathead to pop them open and take it off:

Remove this 17mm nut, use something to hang onto the top and keep it from spinning while you take the nut off. Might also want to support the control arm with a small jack or something while you take this nut off because it's all going to suddenly drop an inch or two once the nut comes off:

Next is to remove these 3 bolts. The bolt for the spring (13/16 I think) is going to be a pain to take out if the bag/spring still has pressure against it so just remove the nut for now and leave that bolt in. Remove the bottom shock bolt I think it's 16mm, then you can pull the shock out, carefully set it aside without disconnecting or messing up the wires, I just flipped it upside down and set it on the ground leaning against the outside edge of the rotor. Then remove the bolt from the long skinny arm to make room for removing/installing the spring, it's a 10mm allen key and I think 18mm nut on the other side:

Now disconnect the small white airline hose from the spring (10mm nut I believe, if you can't get to the nut then just follow the line to the middle of the car where the diff is and 3 lines are connected to a block and unbolt (10mm) it there). Then disconnect the sensor from the spring, let the airline and sensor hang aside to be ready for going into the new spring:

Next is to get rid of that hose going to the reservoir you aren't going to be using anymore. Use a knife or something to puncture a small hole in it and let the air leak out, basically just poke the knife in a tiny bit to where it only leaks air if you twist it sideways, in case you have second thoughts like me haha. After it's done airing out cut the hose in the same spot. The bottom bolt of the spring should also be loose enough now that you can take it out with your hand. Then (3rd pic) get under the car and cut the hose again closest to the reservoir tank, if you can't find it just tug on the other end near the spring until you figure it out, careful not to cut anything else near it:

Now the spring should be almost ready to fall out except there is a little plastic clip hanging onto the top (Arnott provides a replacement clip). Use a screwdriver or something to pry the spring down and it will fall. Then use a flathead on the bottom of the white plastic clip to unscrew it from the threading and install the fresh one from Arnott:

Next is probably the hardest (but last!) part, getting the new spring in. What I did was pushed the middle/top of the spring into place on the new white plastic piece and then used an allen key to hold that long skinny arm down and out of the way while I layed on the ground and shoved the bottom of the spring up and into the control arm. Be careful not to jam a finger or something in the process!:

Now just put everything back together in reverse order basically. I didn't use the replacement fitting Arnott supplied for the white airline, just bolted the stock one back up to the new spring.
The shock will probably be extended too much to go back in but it should easily compress if you mount it into the control arm and pull down on the top with your hands to get it back up into the trunk area. Make sure you follow the instructions Arnott gives when you go to put the car back on the ground. Basically you just don't want to put the full load of the car onto the new spring before it has time to fill up and make sure it works correctly.
Hope this helps some people! It's actually a very very easy job but I just tried to make the DIY as long and detailed as I could for the novices like me.

I'm attaching all the images again below in case they disappear from imgur in the future.
Arnott Air spring(s) contain a solenoid valve.
Only the “Mercedes-Benz DAS Star” diagnostic computer software can (inflate the air spring)
Why do they add this if nobody use it a bit confusing
Last edited by SuperChargerE55; Jan 11, 2016 at 01:59 PM.
I too installed the new rear Arnott springs, and tried to let the car fill the bags while at ride height on the jacks (as Arnott and others have said). Bags would not inflate, and I was about to give up and have the car towed to an independent mechanic.
I called Arnott, and their tech support said, "yes, 97% of the vehicles need either an Autel or MB DAS star system to reset the system." I couldn't really believe it, but I actually called my local Indy to make an appointment to the tune of "a couple hundred, since we didn't do the work". :facepalm:
Anyways - I was thinking back to the reason I replaced the bags in the first place - I would walk out after the car being parked for hours, and the right rear would be slammed. However - without fail - the car would pump itself back up and I'd be on my merry way. Realizing this, and the fact the car doesn't know the bags have been changed, I removed the jacks completely and started the car. **Warning do this at your own risk, as this may damage the bags** The "STOP! car too low" warning immediately popped up on the dash, but then the car started re-inflating the bags, being back to ride height in under a minute. I then raised the suspension to the tallest mode, and waited another minute. VIOLA! everything works.
As a side note, I saw a number of people mention that this is bad for the bags/airmatic system. While I agree that it is not ideal, there shouldn't be a concern of over-pressurization while it is lifting the car. The first bump you hit after the install is gonna spike the bag pressure to 1.5 to 2x what they will see raising the car, so I think this concern is mostly bunk.
Cliff notes: Remove the jacks completely, car will pump the bags up, bags can fold over and overpressurize, don't be a wussy
Last edited by Budget_e55; Jan 17, 2017 at 11:11 AM. Reason: Rocman8 gave a reasonable explanation of why this shouldn't be done
I too installed the new rear Arnott springs, and tried to let the car fill the bags while at ride height on the jacks (as Arnott and others have said). Bags would not inflate, and I was about to give up and have the car towed to an independent mechanic.
I called Arnott, and their tech support said, "yes, 97% of the vehicles need either an Autel or MB DAS star system to reset the system." I couldn't really believe it, but I actually called my local Indy to make an appointment to the tune of "a couple hundred, since we didn't do the work". :facepalm:
Anyways - I was thinking back to the reason I replaced the bags in the first place - I would walk out after the car being parked for hours, and the right rear would be slammed. However - without fail - the car would pump itself back up and I'd be on my merry way. Realizing this, and the fact the car doesn't know the bags have been changed, I removed the jacks completely and started the car. The "STOP! car too low" warning immediately popped up on the dash, but then the car started re-inflating the bags, being back to ride height in under a minute. I then raised the suspension to the tallest mode, and waited another minute. VIOLA! everything works.
As a side note, I saw a number of people mention that this is bad for the bags/airmatic system. While I agree that it is not ideal, there shouldn't be a concern of over-pressurization while it is lifting the car. The first bump you hit after the install is gonna spike the bag pressure to 1.5 to 2x what they will see raising the car, so I think this concern is mostly bunk.
Cliff notes: Remove the jacks completely, car will pump the bags up, don't be a wussy.
Hello all. Informative post, thank you for the guide.
Didn't see it listed but does anyone know the torque specs for the above items circled in GREEN. Does suspension have to be under load when torqued? Its for the upper control arm and the sway bar link. Thanks.
I too installed the new rear Arnott springs, and tried to let the car fill the bags while at ride height on the jacks (as Arnott and others have said). Bags would not inflate, and I was about to give up and have the car towed to an independent mechanic.
I called Arnott, and their tech support said, "yes, 97% of the vehicles need either an Autel or MB DAS star system to reset the system." I couldn't really believe it, but I actually called my local Indy to make an appointment to the tune of "a couple hundred, since we didn't do the work". :facepalm:
Anyways - I was thinking back to the reason I replaced the bags in the first place - I would walk out after the car being parked for hours, and the right rear would be slammed. However - without fail - the car would pump itself back up and I'd be on my merry way. Realizing this, and the fact the car doesn't know the bags have been changed, I removed the jacks completely and started the car. **Warning do this at your own risk, as this may damage the bags** The "STOP! car too low" warning immediately popped up on the dash, but then the car started re-inflating the bags, being back to ride height in under a minute. I then raised the suspension to the tallest mode, and waited another minute. VIOLA! everything works.
As a side note, I saw a number of people mention that this is bad for the bags/airmatic system. While I agree that it is not ideal, there shouldn't be a concern of over-pressurization while it is lifting the car. The first bump you hit after the install is gonna spike the bag pressure to 1.5 to 2x what they will see raising the car, so I think this concern is mostly bunk.
Cliff notes: Remove the jacks completely, car will pump the bags up, bags can fold over and overpressurize, don't be a wussy
Highly recommend having STAR if you own this car.






