W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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Compression Ratio is not what you think...Step inside tech guys

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Old 12-20-2012, 10:04 PM
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Old 12-20-2012, 10:17 PM
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Originally Posted by 400RWHP
I can absolutely believe the numbers are low. Look at this from a car manufacturer's standpoint rather than our tuner point of view:

1. They want margins of safety everywhere because some bonehead is going to run 86 octane fuel in his AMG because of God knows why.

2. They want margins of safety for warranty purposes in general, and want the car to be able to go 200k miles in stock form. Reliability.

3. They like to 'parts bin' as much as they can because it keeps manufacturing costs low because they don't have to reset tooling for different applications.

Also don't forget who built these cars. As Clarkson said when driving the R8 'For instance this stalk is supposed to activate the GPS but doesn't do anything. Oh, I shouldn't have said that on national television, the German who is responsible will most likely be shot in the morning for his mistake'.

I only make this statement as Germans are some of the most highly regarded, exacting engineers on the planet and I would be more apt to trust what they say about something they built than a random engine builder(no offense he may be the Stephen Hawking of engine builders).

Just food for thought. But as WHTEVO eluded to, as a tuner on DSMs and quite a few other cars I would rather see lower static CR than higher. It gives so much more room for boost, timing and leaner AFRs with a wide safety margin.

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I don't know if your saying that we are wrong on the compression ratio but as I stated before numbers don't lie. I actually went by myself and did everything with him and we got the same numbers. Even subtracting a couple CC's from the piston and the chamber you can't come close to 9.0:1 so they aren't even close. As for tuning yea low compression is great but I'm looking to make more power and compression is a big part of that equation. 9.5:1 with a safe tune up on good fuel will make way more power than a more aggressive tune on a 8.0:1 engine. Been there done that. Also remember the most boost ill see might be around 16psi and that's with something around a 200mm pulley. Ill be running a 180-185 maybe and with these ported heads ill see 12-14psi max
Old 12-20-2012, 10:25 PM
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I agree on all points you made, I was simply saying there might be a variable here that we aren't looking at. They simply could using a different set of numbers to come up with their CR, who knows. Not saying anyone is at fault, just food for thought. I agree with you about the 9.5:1 CR for your specs though, should be very good. The big difference here is forged pistons. They can take alot more abuse than cast units and are much more forgiving in regards to detonation. The ring lands alone are exponentially stronger which is the ***** in our factory piston's armor. Sounds like a solid build man. I have watched your progression over the last few years and it is amazing, keep it coming!

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Old 12-21-2012, 08:21 AM
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If you want to get it exact, you also need to find the area around the piston before the top of the ring land.
Old 12-21-2012, 08:32 AM
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We talked about that but the area is so miniscule it wouldn't take away much if anything from the totals and would lower the totals even more. Pat from PTE just gave me his contact at Mahle so i'm going to see what the dish volume for the SLR piston is compared to the E55 style piston.
Old 12-23-2012, 12:19 PM
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amgrocket, thanks for sharing.
it'd be interesting to know how much compression would be increased by using flat face valves. On my 4cyl 2zz motor, flat face valves are worth an extra 0.3:1 over the oem domed valves.
Old 12-23-2012, 01:06 PM
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Originally Posted by Celicasaur
amgrocket, thanks for sharing.
it'd be interesting to know how much compression would be increased by using flat face valves. On my 4cyl 2zz motor, flat face valves are worth an extra 0.3:1 over the oem domed valves.
Our valves are flat with the 2 intake valves having a tiny dimple in them. Not enough to changed anything though.
Old 12-23-2012, 01:12 PM
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Ahhh I see. Fair play, I wasn't aware of that.
Old 12-23-2012, 03:43 PM
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e55amgrocket, you can increase the compression ratio of your engine by using the n/a 55 heads with all other sc components(cams valves...).
The N/A heads have a smaller volume, look at the pics attached above the inlet valves. you have to measure the n/a heads.
Compression Ratio is not what you think...Step inside tech guys-55na.jpgCompression Ratio is not what you think...Step inside tech guys-55k.jpg
Old 12-23-2012, 04:01 PM
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I already run N/A heads and we checked both N/A heads and S/C heads and they were both at 60cc's. That's the first thing we thought was it was due to the heads but they CC'd the same. Also the N/A motors have a smaller dish in the piston to raise the CR.
Old 12-23-2012, 04:13 PM
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Originally Posted by e55amgrocket
I already run N/A heads and we checked both N/A heads and S/C heads and they were both at 60cc's. That's the first thing we thought was it was due to the heads but they CC'd the same. Also the N/A motors have a smaller dish in the piston to raise the CR.
ok, so they cc'd the same, nice.
Old 12-23-2012, 04:36 PM
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E55amgrocket, another thought, can you do your math using the 55 N/A pistons 2003 with 55K rods, the pistons are lower by 0.7mm and have a compression ratio advertised at 11:1, so with your new find (8.0:1 55K) maybe you will be at 9.5:1 (if 11 advertise must be at 10 plus lower by 0.7 i think you will be at 9.5:1). can you do the calculations?
Old 12-23-2012, 08:26 PM
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2005 E55 AMG
I have a set of C55 pistons and rods if anyone wants to buy them.

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