W211 AMG Discuss the W211 AMG's such as the E55 and the E63

Headlight upgrades :)

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Dec 23, 2012 | 07:38 PM
  #1  
3BNick's Avatar
Thread Starter
Senior Member
 
Joined: Nov 2012
Posts: 381
Likes: 0
From: Houston, TX
2006 E55
Headlight upgrades :)

Not satisfied with the output of my OEM bi-xenon headlamps and the slight opacity of the old original lenses, I have decided to make some updates.

First, I started with wet sanding and clear coating the lights with a very high quality clear to remove the outer haze and provide UV protection to keep them from yellowing again which only led to the discovery that there is still haze inside the lenses itself. While I was in there, I tossed in a pair of 5k D2S bulbs to replace the old tired OEMs. Both of these steps combined made a great improvement but I'm still not happy.

Having active xenon lights doesn't give me an affordable option to just replace the whole assembly with the E63 units so I have sourced a set of DEPO aftermarket housings which I will gut for the lenses and reflectors to get the newer "facelift" look. I'm also going to replace the projector lens for a clear lens to clean up the cut off line and also modify the cut off shield to enhance cut off color. To finish it off I'll put in a set of Osram CBI bulbs to make sure I'm getting the most of my set up.

The only possible cons to doing this is losing some of the light dispersed above the cut off line that the original non clear lenses provide(which my 5K HID fogs will make up for) and the down time to do the work. Ideally, I will have this all done in one day provided all parts are correct. I need to verify stock projector lens size so I can order my new ones. Anyone ever tackle this on the 211?
Reply
Old Dec 23, 2012 | 08:53 PM
  #2  
justinwrock's Avatar
MBWorld Fanatic!
 
Joined: Sep 2005
Posts: 1,558
Likes: 8
From: Sacramento, CA
Ducati
you should retrofit a better projector unit while your in there.



the glass that was/is used on the w211s isnt exactly the greatest.
Reply
Old Dec 23, 2012 | 09:19 PM
  #3  
3BNick's Avatar
Thread Starter
Senior Member
 
Joined: Nov 2012
Posts: 381
Likes: 0
From: Houston, TX
2006 E55
I would definitely retro in something nicer, but I'm not sure I would be able to keep the active cornering and leveling feature intact. Any one have some insight on this?
Reply
Old Dec 23, 2012 | 11:23 PM
  #4  
Jakez's Avatar
Member
 
Joined: Jan 2012
Posts: 229
Likes: 1
From: To your right or left, flying past you
'03 E55 AMG - '06 300C SRT8 - '93 240SX Coupe w/1JZ-GTE
So if I don't have those features on my headlights I can just simply replace them with e63 ones?
Reply
Old Dec 23, 2012 | 11:33 PM
  #5  
black06c230's Avatar
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2007
Posts: 2,004
Likes: 240
From: Usa
mgLipGD
Originally Posted by 3BNick
Not satisfied with the output of my OEM bi-xenon headlamps and the slight opacity of the old original lenses, I have decided to make some updates.

First, I started with wet sanding and clear coating the lights with a very high quality clear to remove the outer haze and provide UV protection to keep them from yellowing again which only led to the discovery that there is still haze inside the lenses itself. While I was in there, I tossed in a pair of 5k D2S bulbs to replace the old tired OEMs. Both of these steps combined made a great improvement but I'm still not happy.

Having active xenon lights doesn't give me an affordable option to just replace the whole assembly with the E63 units so I have sourced a set of DEPO aftermarket housings which I will gut for the lenses and reflectors to get the newer "facelift" look. I'm also going to replace the projector lens for a clear lens to clean up the cut off line and also modify the cut off shield to enhance cut off color. To finish it off I'll put in a set of Osram CBI bulbs to make sure I'm getting the most of my set up.

The only possible cons to doing this is losing some of the light dispersed above the cut off line that the original non clear lenses provide(which my 5K HID fogs will make up for) and the down time to do the work. Ideally, I will have this all done in one day provided all parts are correct. I need to verify stock projector lens size so I can order my new ones. Anyone ever tackle this on the 211?
I have done all this except swap out the covers/chrome trim for the facelift using the DEPO units. I have the active headlights as well. I used the ZKW-R lens and the CBI D2S bulbs. I have 5k fogs on my E63 conv as well. Light output is GREAT!!!
Reply
Old Dec 23, 2012 | 11:42 PM
  #6  
djrabbi's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Liked
 
Joined: Sep 2009
Posts: 7,671
Likes: 60
From: NOMAD
EQS AMG, E53 AMG, GLE63s
I did this on my E500 and CLS but kept the OEM headlights as DEPO sucks

https://mbworld.org/forums/e-class-w...lly-seeee.html
Reply
Old Dec 24, 2012 | 08:02 AM
  #7  
3BNick's Avatar
Thread Starter
Senior Member
 
Joined: Nov 2012
Posts: 381
Likes: 0
From: Houston, TX
2006 E55
Originally Posted by black06c230
I have done all this except swap out the covers/chrome trim for the facelift using the DEPO units. I have the active headlights as well. I used the ZKW-R lens and the CBI D2S bulbs. I have 5k fogs on my E63 conv as well. Light output is GREAT!!!
Have any pics? Also, are they just 3" lenses? I'd like to order everything all at once before I crack them open.

Last edited by 3BNick; Dec 24, 2012 at 11:25 AM.
Reply
Old Dec 24, 2012 | 08:13 AM
  #8  
3BNick's Avatar
Thread Starter
Senior Member
 
Joined: Nov 2012
Posts: 381
Likes: 0
From: Houston, TX
2006 E55
I just looked through Djrabbi's thread and found a link to the lenses. The output on your e500 is killer! Exactly what I'm looking for. It almost seems like the OEM HIDs perform like halogens compared to all the Lexus and Acura cars out there.

I only want the DEPO housings for the new outer lens covers and the inside bits to convert my E55 housings to E63 look housings.

Last edited by 3BNick; Dec 24, 2012 at 08:19 AM.
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-1

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-2

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-3

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-4

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-5

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-6

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
story-7

Mercedes Teases Updated EQS With Steer-By-Wire and a Yoke

 Verdad Gallardo
story-8

8 Mercedes Models With Poor Reliability Records

 Verdad Gallardo
story-9

Magnificent New Mercedes-Maybach S-Class Revealed: 12 Things to Know

 Verdad Gallardo
Old Dec 24, 2012 | 09:47 AM
  #9  
SterlingE55's Avatar
MBWorld Fanatic!
 
Joined: Jun 2009
Posts: 1,693
Likes: 9
From: Houston, TX
2006 E55, 2012 Jeep SRT, 2008 G37s 6MT (The Mrs.), 2005 Explorer
If yours work out well I may see if you want to make some money and do mine... I'd love to meet up and see the output when you're done. I just upgraded the raptor with the 2013 headlights with Evo-R projectors and some led work. I guess it's not too difficult. It's the projector lens swap on the active lights that scares me.


Reply
Old Dec 24, 2012 | 09:56 AM
  #10  
djrabbi's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Liked
 
Joined: Sep 2009
Posts: 7,671
Likes: 60
From: NOMAD
EQS AMG, E53 AMG, GLE63s
I am going to retrofit my CLS projectors to the newer RX350s. Should be bad ***
Reply
Old Dec 24, 2012 | 11:02 AM
  #11  
55fanatic's Avatar
Out Of Control!!
 
Joined: Dec 2004
Posts: 14,212
Likes: 9
From: Boston, MA
00 MB ML55, 91 Toyota Supra Turbo(sold), 06 E500(gone), 03 BMW M3
Damn, someone do a write up on this, I kind of want to paint my housings so I would replace the lens the same time. I did a 55Watt conversion on my M3 xenons and then did the fx-r conversion but really was hoping to leave these headlights alone
Reply
Old Dec 24, 2012 | 11:04 AM
  #12  
djrabbi's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Liked
 
Joined: Sep 2009
Posts: 7,671
Likes: 60
From: NOMAD
EQS AMG, E53 AMG, GLE63s
Originally Posted by 55fanatic
Damn, someone do a write up on this, I kind of want to paint my housings so I would replace the lens the same time. I did a 55Watt conversion on my M3 xenons and then did the fx-r conversion but really was hoping to leave these headlights alone
Kind of like this?







Reply
Old Dec 24, 2012 | 11:22 AM
  #13  
3BNick's Avatar
Thread Starter
Senior Member
 
Joined: Nov 2012
Posts: 381
Likes: 0
From: Houston, TX
2006 E55
Sterling, once I get these done I'll be more than happy to let you check them out. Since you are local I'd be willing to help you out. From what I see, changing the lenses appears to be as straight forward as any other non active/dynamic projector. The raptor looks good btw.

I'll be sure to document the process here for you guys. So far, estimated cost of parts will be around $300 for the DEPO housing I'm going to butcher, $185 for the CBI bulbs, and $40 for the ZKW-R lenses.
Reply
Old Dec 24, 2012 | 11:30 AM
  #14  
djrabbi's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Liked
 
Joined: Sep 2009
Posts: 7,671
Likes: 60
From: NOMAD
EQS AMG, E53 AMG, GLE63s
I might have a butchered OEM E63 headlight is someone wants it but only 1
Reply
Old Dec 24, 2012 | 11:44 AM
  #15  
55fanatic's Avatar
Out Of Control!!
 
Joined: Dec 2004
Posts: 14,212
Likes: 9
From: Boston, MA
00 MB ML55, 91 Toyota Supra Turbo(sold), 06 E500(gone), 03 BMW M3
Yup, like that, but a satin black I think... I'm going back and forth on dechroming the car...
Reply
Old Dec 24, 2012 | 11:45 AM
  #16  
djrabbi's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Liked
 
Joined: Sep 2009
Posts: 7,671
Likes: 60
From: NOMAD
EQS AMG, E53 AMG, GLE63s
I did mine satin gunmetal.
Reply
Old Dec 24, 2012 | 11:47 AM
  #17  
3BNick's Avatar
Thread Starter
Senior Member
 
Joined: Nov 2012
Posts: 381
Likes: 0
From: Houston, TX
2006 E55
The black housings look great. I may have to spray mine while they are open. Yours look way more aggressive.
Reply
Old Dec 24, 2012 | 11:49 AM
  #18  
djrabbi's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Liked
 
Joined: Sep 2009
Posts: 7,671
Likes: 60
From: NOMAD
EQS AMG, E53 AMG, GLE63s
Make sure you try to get ZKW rather than the reps. I have OEM ZKW and much better than the R. Not much difference but the cut off is much sharper
Reply
Old Dec 24, 2012 | 11:54 AM
  #19  
3BNick's Avatar
Thread Starter
Senior Member
 
Joined: Nov 2012
Posts: 381
Likes: 0
From: Houston, TX
2006 E55
Thanks. I'll try to find the non repro versions. Any links?
Reply
Old Dec 24, 2012 | 11:56 AM
  #20  
djrabbi's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Liked
 
Joined: Sep 2009
Posts: 7,671
Likes: 60
From: NOMAD
EQS AMG, E53 AMG, GLE63s
TRS might have them.
Reply
Old Jan 15, 2013 | 08:24 PM
  #21  
pnoyworx's Avatar
Super Member
 
Joined: Jan 2012
Posts: 590
Likes: 2
From: Washington
10 E63, Sold -07 E63
djrabbi, how much would you do my retrofit?
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 10:43 PM.

story-0
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-1
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-2
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-3
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-4
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-5
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-6
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE
story-7
Mercedes Teases Updated EQS With Steer-By-Wire and a Yoke

Slideshow: The 2027 update adds a fully digital steering system, revised styling, and potential charging upgrades as the company looks to revive interest in the luxury EV.

By Verdad Gallardo | 2026-04-04 10:24:38


VIEW MORE
story-8
8 Mercedes Models With Poor Reliability Records

Slideshow: From problematic air suspensions to early dual-clutch transmission issues, these specific models and years stand out as the least dependable modern Mercedes vehicles.

By Verdad Gallardo | 2026-03-26 18:08:10


VIEW MORE
story-9
Magnificent New Mercedes-Maybach S-Class Revealed: 12 Things to Know

Slideshow: Mercedes-Maybach has refreshed the S-Class with new lighting signatures, AI-driven software, and even more elaborate rear-seat luxury.

By Verdad Gallardo | 2026-03-25 18:01:51


VIEW MORE