W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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Kleemann Header install pics?

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Old 02-16-2014, 12:48 PM
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2005 E55 AMG
Originally Posted by berti_00
+1

why you looking for gaskets. they came with gaskets nuts and all
LOL yes, you're right - I just checked the box

losing my mind today
Old 02-16-2014, 01:05 PM
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2003 W211 E55, 2003 W220 S600
Originally Posted by Toadster
pics? or tips? where's the best weld spot?
Steering linkage has to be disconnected

Battery has to be disconnect since you are working close to the starter and alternator

Most hard bolt to get to is the passenger side lower ones by the alternator

Cut right after cats. Best thing to do is install headers and put the rear section in a truck and drive to an exhaust shop you can zip tie rear o2 for the drive

You will need the passenger side gasket to the resonator they always break
Old 02-16-2014, 02:34 PM
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04 E55 AMG
Definitely have an extra oxygen sensor bung welded in so that way you can log for a wideband later on without having to do any extra work..... ++++gear wrench!

Last edited by MAN55LE; 03-03-2014 at 04:09 PM.
Old 02-16-2014, 05:37 PM
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Originally Posted by MAN55LE
If you got it from Kleeman they come with in the packaging. gaskets, new brass nuts, referring to your two pictures the upper picture......thats you need if you were going to buy them individually, but they should come right in the packaging from Kleemann
It takes brass nuts to do the install? I guess that leaves me out.
Old 02-16-2014, 05:58 PM
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E55 amg
Just Pay 4-500 bucks to have it done save yourself a headache
Old 02-16-2014, 06:36 PM
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Originally Posted by AMG E Power
Just Pay 4-500 bucks to have it done save yourself a headache
Good advice.

I actually have Kleemannesk shorty headers on my SL. They came from EvoSport though. And yes, I paid for the install.
Old 02-16-2014, 10:54 PM
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05 E55 AMG, E320 CDI, Turbo E46 M3,IS300 2JZGTE,VQ35 Turbo Maxima, Mercedes 300D
+1 on the O2 sensor bungs … but why are you pulling the headers to put in the bungs? just disconnect after headers and drill holes in the down pipe area, start the engine after install to blow the shavings out and listen to the loud headers.
Old 02-17-2014, 12:13 AM
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I was told the bung needed to be 12in from the last bank and try to keep the sensor vertical... I bought two sensors for each side ....gunna do it with the meth and zt2 blah blah blah
Old 02-17-2014, 11:27 AM
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2005 E55 AMG
Originally Posted by AMG E Power
Just Pay 4-500 bucks to have it done save yourself a headache
That's what I'm doing - but I don't think he's done the Kleemans before so trying to get some reference pics
Old 02-17-2014, 11:54 AM
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05 E55 AMG, E320 CDI, Turbo E46 M3,IS300 2JZGTE,VQ35 Turbo Maxima, Mercedes 300D
Well ... I have installed them further away than that with no issues. 18"-24" or so Just make sure they are not lower than 3 O'clock position in the pipe.

Originally Posted by MAN55LE
I was told the bung needed to be 12in from the last bank and try to keep the sensor vertical... I bought two sensors for each side ....gunna do it with the meth and zt2 blah blah blah
Old 02-17-2014, 09:34 PM
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2005 e55 amg
Got my kleemans headers for valentines Day so I'm going to do my install soon.Was wondering if I should eliminate cats and resonators?
Old 02-18-2014, 09:54 PM
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2005 E55 AMG
Originally Posted by 999turbo
Got my kleemans headers for valentines Day so I'm going to do my install soon.Was wondering if I should eliminate cats and resonators?
probably a simpler install to just go straight back from the headers to the resonator, not sure if you want to pull the resonator if you're also pulling the 2ndary cats - you'll be awful loud and drone...
Old 02-18-2014, 11:58 PM
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2005 E55 AMG
Originally Posted by shardul
Cut right after cats. Best thing to do is install headers and put the rear section in a truck and drive to an exhaust shop you can zip tie rear o2 for the drive
what if i'd want to put back to stock someday? still cut right after the primaries? also, how loud is the car when you drive to the muffler shop?
Old 02-19-2014, 06:29 AM
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2005 e55 amg
Originally Posted by Toadster
probably a simpler install to just go straight back from the headers to the resonator, not sure if you want to pull the resonator if you're also pulling the 2ndary cats - you'll be awful loud and drone...
What should I do if the car only has the primary's?Should I leave them or take them out?Also why does everyone put in a X pipe instead of straight pipe?
Old 02-19-2014, 09:43 AM
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2005 E55 AMG
Originally Posted by 999turbo
What should I do if the car only has the primary's?Should I leave them or take them out?Also why does everyone put in a X pipe instead of straight pipe?
you have to remove the primaries to install kleemans - x-pipe helps to scavenge exhaust air and optimises air flow between the exhaust banks and can promote a few extra HP - straight pipe works as well but louder than x-pipe (usually)
Old 02-19-2014, 10:56 AM
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I see everyone reusing the studs, why not order more from Mercedes? When I installed the headers in my M3 everyone recommended using new studs when they came out
Old 02-19-2014, 11:32 AM
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Originally Posted by 55fanatic
I see everyone reusing the studs, why not order more from Mercedes? When I installed the headers in my M3 everyone recommended using new studs when they came out
i used all new
Old 02-19-2014, 11:57 AM
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Originally Posted by berti_00
i used all new
this man knows whats up, why dick around with the old ones when you just put the new ones in before the headers go in.
Old 02-19-2014, 12:13 PM
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05 E55 AMG, E320 CDI, Turbo E46 M3,IS300 2JZGTE,VQ35 Turbo Maxima, Mercedes 300D
I said around post 8 or 9 that I replaced everything.... Toad, I used to worry about going back to stock all the time. Not a single one of my cars has ever made it back to stock

Originally Posted by 55fanatic
I see everyone reusing the studs, why not order more from Mercedes? When I installed the headers in my M3 everyone recommended using new studs when they came out
Old 02-19-2014, 12:16 PM
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This place is a joke.
Done yet? You've spent more time posting than it takes to do the job. Get 'er done!
Old 02-19-2014, 12:40 PM
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Originally Posted by E55Greasemonkey
Done yet? You've spent more time posting than it takes to do the job. Get 'er done!
seriously
Old 02-19-2014, 12:49 PM
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Originally Posted by turbo97se
I said around post 8 or 9 that I replaced everything.... Toad, I used to worry about going back to stock all the time. Not a single one of my cars has ever made it back to stock
my apologies... this man knows whats up too...

Originally Posted by E55Greasemonkey
Done yet? You've spent more time posting than it takes to do the job. Get 'er done!
its true toadster fashion... hem and hawing more than the labor involved to do something
Old 02-19-2014, 02:48 PM
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05 E55 AMG, E320 CDI, Turbo E46 M3,IS300 2JZGTE,VQ35 Turbo Maxima, Mercedes 300D
That's better! ... LOL

Time to get 'er done Toadster ... save your fingers for loosening and tightening those nuts ... referring to the ones on the headers!

Originally Posted by 55fanatic
my apologies... this man knows whats up too...


its true toadster fashion... hem and hawing more than the labor involved to do something
Old 02-19-2014, 02:59 PM
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Toad, install it after you do your registration/smog. It will last other 2 years...
Old 02-19-2014, 03:11 PM
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2005 E55 AMG
Originally Posted by CharlyE500
Toad, install it after you do your registration/smog. It will last other 2 years...
yup, got smogged in December - my primary tech is moving to Texas...
so I have a referral to a new guy but he's never seen the Kleeman setup - just looking for photos for a setup including the 2ndardy cats......


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