W211 AMG Discuss the W211 AMG's such as the E55 and the E63

stuck caliper

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Old Dec 28, 2015 | 07:28 AM
  #1  
rog2961's Avatar
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04 E55
stuck caliper

Rebuild or replace with re-manufactured? I've rebuilt single pistons before, wasn't sure about a 8 piston.
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Old Dec 28, 2015 | 03:59 PM
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das eighty's Avatar
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From: New Jersey
'04 E55 AMG
I have a used passenger side caliper that needs the lower metal crossover tube replaced.
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Old Dec 29, 2015 | 12:46 PM
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04 E55
Originally Posted by das eighty
I have a used passenger side caliper that needs the lower metal crossover tube replaced.
wasn't the question I asked.
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Old Dec 29, 2015 | 03:16 PM
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E55, Audi S4
Same principle to rebuild. Comes down to money, your toolbox/garage and part availability.

Personally, I always rebuild everything on my own but I enjoy teaching my son how to wrench on cars so I might be the oddball.
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Old Dec 29, 2015 | 03:19 PM
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04 E55
my main concern was how to pop out 8 pistons, checked around and doesn't seem too difficult. I think the issue is the spring plate on the brembos. The metal starts corroding around it and then as a result, pushes the spring plate down. The pad binds/cant move and stuck caliper. I'll know for sure when I take it off tonight.
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Old Dec 29, 2015 | 04:39 PM
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E55, Audi S4
FWIW - I've always pulled off the caliper and pads and then used brake pressure to push them out.

I haven't had to do this on the SBC system, but it works well on conventional brakes when the pistons are so frozen you can't move them by hand. Usually, once they get moving, you can then pull them out the rest of the way by hand.

You may need to use a socket or block of wood to keep the "good" pistons from pushing out until you get the stuck ones to move.
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Old Jan 3, 2016 | 10:02 AM
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1999 MB C43 2004 E55 AMG, 2004 Suzuki GSXR, gl63
I had both of my fronts rebuilt due to the inner lower being seized. Only one was successful due to excessive corrosion on the drivers side. Ended up having to buy 2 new ones. Good luck with rebuild.
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Old Jan 4, 2016 | 07:53 AM
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04 E55
Took everything off this weekend and cleaned everything up. Initially the pistons would not budge, only after some prying did they start to move freely. Put everything back together and still had the same issue. I am thinking its most likely a collapsed hose as initially I could not move the piston, and then after prying them they moved. This would be the first time I've experienced one. Appears to be a common issue on w211's

Last edited by rog2961; Jan 4, 2016 at 07:57 AM.
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