W211 AMG Discuss the W211 AMG's such as the E55 and the E63

Airmatic hitting bumpstop

Old Oct 18, 2019 | 01:18 PM
  #51  
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Originally Posted by Dokus
As the fun continues i have a question for you guys that have installed new oem airsprings. If you hold the spring and bottom, is it normaly possible to move the middle of the spring by moving top/bottom with your hands or is the spring stiff out of the box? Mine looked pretty much like a dead fish out of the box.

Mercedes tried to straighten out the airsprings without success, claiming install error. While the installer claiming bad parts.
I can only speak to my Arnott installation. With only atmospheric pressure in them, I could slightly wiggle the air spring but it was still pretty stiff. I do remember that at the first check-for-straightness point in the above checklist, one of my air springs had kicked out sideways. I do not recall if I de-pressurized it or not but I did get it back to the straight and vertical position. Next pressurization attempt to 2 Bar the spring remained straight and that was when I torqued down the lower bolt. A key point is you want the axle at the Xentry-directed -1.2* (outer end higher than inner end) when you pressurize to ~2 Bar and tighten the lower spring bolt. If the shock is at full extension, the odds increase for the air spring to pop out sideways and the bottom of the air spring is torqued down at a non-optimum angle. You want to torque that bolt down in the middle of the "loaded suspension" range. Stock inclination angles are -0.9* to -1.5*; thus the instructions to tighten the bolt at the middle of the range -1.2*.
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Old Oct 18, 2019 | 04:26 PM
  #52  
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W211 e500 (Sold), w204 c180, w203 c180, w201 190e, W219 CLS 55
Originally Posted by hachiroku
what brand are those bags...they look entirely wrong for the fitment.
They are oem mercedes which the installer got from the dealer. I have looked around at the bags, there are no Axxxxxx part numbers on them. When i search at the numbers on the bag i get hits at diffrent bags for E class, non for amg. But i don't really think he keep giving me wrong bags since he is paying for them. The numbers im referring too are in the pics.

Well, since it's at the dealer now and they tried to get them straight with no success

i hope they know what they are doing.
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Old Oct 18, 2019 | 04:29 PM
  #53  
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W211 e500 (Sold), w204 c180, w203 c180, w201 190e, W219 CLS 55

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Old Oct 18, 2019 | 04:29 PM
  #54  
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Good luck mate. Such a pity you have had the run around with the car and have to play the whose at fault game with businesses
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Old Oct 18, 2019 | 07:05 PM
  #55  
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Thank you. I think (hope) it will work out allright.

Regarding my previous question about if you were able to turn/move the spring with your hands i was think when the spring is straight out of the box, no air in it or mounted in car. Just in your hand, how stiff is the spring? I'm thinking if it even could be defective springs and how likely it is to have 3 faulty. To me it feels more like install error.
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Old Oct 18, 2019 | 11:47 PM
  #56  
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Originally Posted by Dokus
Thank you. I think (hope) it will work out allright.

Regarding my previous question about if you were able to turn/move the spring with your hands i was think when the spring is straight out of the box, no air in it or mounted in car. Just in your hand, how stiff is the spring? I'm thinking if it even could be defective springs and how likely it is to have 3 faulty. To me it feels more like install error.
I straightened my air spring using my hands while it was on the car with lower bolt loose. I seem to remember it was a pain in the *** but I did it without tools. Hardest part was getting the rubber bladder to fold properly. Not much advice to give you at this point. See if the dealer will show you the steps they took in an attempt to straighten the bags. Should match mine as I copied it out of the electronic instructions. Could be the bags are damaged from the initial improper install. At that point it is negotiate or court. I feel your pain; I spend more money on this E55 than I would if I had a college-aged sugar baby. 😊
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Old Oct 19, 2019 | 12:24 PM
  #57  
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W211 e500 (Sold), w204 c180, w203 c180, w201 190e, W219 CLS 55
The paying part will most likely be no problem. At this stage i would almost prefer to pay myself and just get it done right. Now, it just more wait...

But maybe, just maybe, one day i will be able to drive this car and it will be glorious
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Old Oct 19, 2019 | 06:10 PM
  #58  
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on a related note:
Arnott NEW bags will render the comfort/sport/sport2 button useless. Will also render the cars stock ability to automatically adapt to road conditions, useless.
Arnott REMAN bags retain these features
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Old Oct 19, 2019 | 06:43 PM
  #59  
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Im pretty sure thats for the new arnott rear shocks and not airsprings. Especially sinces there are no reman bags
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Old Oct 19, 2019 | 07:14 PM
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Originally Posted by Dokus
Im pretty sure thats for the new arnott rear shocks and not airsprings. Especially sinces there are no reman bags
my error. You are correct. That’s for new arnott shocks, not bags
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Old Oct 22, 2019 | 05:44 AM
  #61  
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Originally Posted by bbirdwell
The rear air springs inflate together, not individually as in the front. Possibly the car did not have full weight on the wheels when the parts were torqued down? I followed the WIS instructions to the letter and still had the right rear 1/4" (6mm) higher than the left side. I haven't bothered to measure it since.

You can always drive it onto a lift with the tracks for the tires (rather than lifting at the jack points), loosen the air spring bolts, bounce the car a few times (or raise/lower), then re-torque the bolts.
You can individually set the voltages of the rear bags to make them perfectly zero'd out. When I changed over to the Arnotts in the rear of my CLS55, it took about an hour to properly set the voltages to the perfect ride height. I had no alignment issues with the front struts, or the rear air springs.

On a side note about the CLS vs the E: The way the air springs are installed in the rear, it's almost impossible to get them out without taking out the lower suspension bolted in with the triple square. It's a difference of design. Even deflating the air springs with DAS/STAR, the residual pressure of 2.8-3.0/bar is enough that you simply can't remove the damn thing. You also need a flare not socket to disconnect the airmatic line (only Snap-on or Mercedes makes this)

The only way I could change the air springs from the OEM (which were 13 years old now and the driver's rear has been leaking ever since I went through this insane pothole at a Home Depot) was to actually drill a hole into the OEM spring to deflate it enough to remove it without removing that triple square. I didn't want to disturb the undercarriage.

Once the springs are reinflated and installed, such as the OP, I think you're SOL on getting them to turn in place. They're jammed, under pressure, into the body of the car at 3/bar. No way are they going to move. There's no bolts in the trunk like in the E class.

But they should look perfectly straight, and perfectly parallel installed.

Last edited by equitiesguy; Oct 22, 2019 at 05:51 AM.
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Old Oct 22, 2019 | 10:33 AM
  #62  
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My money is still on wrong install since they did not follow WIS instructions then when the car came to the groud damage to the springs occurred. The right side looks like a banana, the left spring sits not like a banana but in an angle. If you have any other ideas now it's the time to shime in.
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Old Oct 22, 2019 | 11:50 AM
  #63  
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Originally Posted by Dokus
My money is still on wrong install since they did not follow WIS instructions then when the car came to the groud damage to the springs occurred. The right side looks like a banana, the left spring sits not like a banana but in an angle. If you have any other ideas now it's the time to shime in.
Oh they definitely installed it wrong. That much is certain. There's only a plastic clip for the top retention of the air spring in the rear, so the airbag can effectively "spin" in there until it comes under pressure.

Only two scenarios: 1] They installed it twisted and that's what it looks like under pressure, or 2] They damaged the bags by lowering them without pressure. I'm opining option one.
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Old Oct 22, 2019 | 05:04 PM
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Good. Hopefully two new springs and an install by mercedes should cure this problem for some time to come. Next time my airmatic fail and I'm paying i will be armed with star and doing my own work.
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