W211 AMG Discuss the W211 AMG's such as the E55 and the E63

E55 thermostat housing bolt size

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Old Nov 12, 2021 | 05:58 AM
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Lee Gilchrist's Avatar
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03 E55 AMG
E55 thermostat housing bolt size

Installed a creative steel belt wrap kit and applied to much pressure on the thermostat housing bolt and stripped it out. FYI, don't use an electric ratchet it will strip the threads. Now I have a coolant leak. Will have to tap new threads and install a larger bolt. Hoping I can find a larger bolt locally. Does anyone know the factory bolt size? Hoping Fastenal store will be able to help me out.
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Old Nov 12, 2021 | 06:45 AM
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03 E55 AMG
Thermostat housing question

Does the thermostat housing bolt to the water pump housing?
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Old Nov 12, 2021 | 09:45 AM
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2006 CLS55 AMG, 2005 SLK 350 AMG
Originally Posted by Lee Gilchrist
Does the thermostat housing bolt to the water pump housing?
T'stat does not bolt to the water pump it bolts to the timing cover. I think the bolt is a 8mm diameter but I do not know the length. If you don't have calipers you can measure the diameter with a simiple rulling 8mm = 5/16in. You should be able to confirm the length when you take the bolt out. If it were me, I would get the old bolt out and try to clean up the threads to use the correct sized bolt. If that does not work, then use a heli-coil for the correct sized bolt. Good luck.
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Old Nov 13, 2021 | 06:07 AM
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2002 S430 and 2005 E55 AMG
I wouldn’t drill it out to the next size. I would heli-coil it.
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Old Nov 16, 2021 | 04:19 AM
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03 E55 AMG
Helicoil

Thanks for the responses. The threads are too damaged to clean up. Ordered a helicoil kit. Biggest pain is getting the radiator out of the way. Will tackle this the next weekend I am off.
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