Factory shift points wrong for tuned E63s
With the gear ratios on our m157 transmission, each upshift results in approximately 30% reduction in rpm. So a shift at 6500 will result in drop in rpm to 4500. Every time you shift up a gear, your engine torque goes up but you lose about 30% torque to the wheels for every ftllb your engine is putting out, because of the gearing disadvantage. For some cars, its a different percentage for different gear shifts (eg. 20% for 1-2 vs 30% for 4-5) but the gears are spaced pretty evenly in the m157. To simplify things, and not need to do too many calculations, you must look at the horsepower curve. Not the torque curve. Horsepower curve accounts for the mechanical disadvantage of the higher gear AND the advantage of higher torque at lower rpm. Using the torque curve ignores the fact that you lose 30% force to the wheels at the next higher gear for any given rpm.
I have attached a dyno sheet for illustration purposes
If you don't follow whatI have said until now, just know this fact:
For maximum acceleration, you want the maximum area under the horsepower curve in the RPM range you will be at during WOT. For us that means 4400 rpm to 6400 rpm if we do not modify shift points (correct me if im wrong, it may be 6500 but I think its 6400). In the example dyno above, you can see that the area under the horsepower curve between 4500rpm and 6500rpm is less than the area under the curve between 4000rpm and 5700rpm. Shifting at 5700rpm would mean you start at ~4000rpm in your next gear. This will give better quarter mile trap and times vs 6400rpm shift point for the vehicle that was dynoed above.
If you look at a dyno of stock E63, you will see that 6400 rpm is a good shift point based on the horsepower curve.
What we need from our tuners, ideally is the ability to calculate area under the horsepower curve between two rpm values, to determine the ideal shift point for each gear (max area). If precise area under curve calculation is not possible with our software, careful eyeball of the horsepower curve over rpm values 30% apart (max rpm, and max rpm x 0.7). Different platform would have different gear ratios and something other than 30%.
Last edited by e65; Mar 26, 2017 at 11:47 PM.
consider a Diesel engine with much of its torque down low in the rpm band.... why wouldn't that car have low shift points at WOT? Seems like hp has something to do with it too
also the torque curve is different in each gear, torque and gear ratios will determine this as well
Last edited by PeterUbers; Mar 27, 2017 at 08:44 AM.
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So close to redline by the time you shift at 5700 the car is going to automatically get to it before your input does lol
E65 is likely right, and if tuners would pay attention and adjust the shift point at 5700 rpm that will keep it more in its peak power on each gear shift on a tuned m157 which runs out of breath on top end.
Most Dyno's are done or should be done in 5th gear which is 1:1. That is the gear the most "true" hp will be transferred to the wheels. From what I've experienced the 4-5 shift happens around 126-130 or so depending on what the car shifts at as well as tire size.. That is ridiculous lol so we arent seeing what these dynos are showing until that mph.
Shift points can make a difference especially on the 4-5 shift. I try to shift around 5 thousand. Here are a couple visuals to kind of help make sense of the issue. These are based on the stock 7 speed mct, 2.65 gear and 26" tire.
If you want to go faster the goal is to get to whatever your 1:1 is as quick as possible and finish the Race at around redline. The 2.65 gear seems to be the biggest issue. If someone were able to put say a 3.08-3.23 gear in one of our cars I guarantee it would outrun cars with much more power. The downside would be the torque multiplication and breaking stuff lol
Here is the Stock setup with shift points at 6200

Here is a graph with a 3.23 gear

And here is the stock setup but shifting at 5000
ideally the shift points would be adjusted on the tune. I think it's a lot more difficult to get the exact shiftpoint using the paddle shifters
Is it shifting at 6400, 62, 6100? So many different results we are seeing. We just want to know factory redline.



The proof is on the paper though.



