N/A Phenolic Spacers

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Oct 4, 2008 | 04:35 PM

#26

TVT_DESIGN

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Former Vendor of MBWorld

Joined: Nov 2007

Posts: 717

Likes: 1

From: Dunellen, NJ

Chrysler Crossfire

Quote:

Originally Posted by kcheng86

hmm very interested tooo..how hard is it to install?

With the fuel rail removed, it took us about 8 mins to install. Fuel rail removal is about 45 mins.

Oct 4, 2008 | 05:27 PM

#27

TruTaing

Moderator Alumni

Joined: Apr 2006

Posts: 3,255

Likes: 22

From: Seattle

w203 m112

I was looking on the TVT web page for the install instructions, but couldn't find them. Could we be expecting these instructions with the spacers or are the instructions still being edited/documented for the website?

Thanks,

Oct 4, 2008 | 06:48 PM

#28

kcheng86

Super Member

Joined: Oct 2006

Posts: 679

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From: So Cal

03 c320

Quote:

Originally Posted by TruTaing

Oct 4, 2008 | 09:45 PM

#29

TVT_DESIGN

Thread Starter

Former Vendor of MBWorld

Joined: Nov 2007

Posts: 717

Likes: 1

From: Dunellen, NJ

Chrysler Crossfire

Quote:

Originally Posted by TruTaing

I'm going to upload the service manual to the site soon. I'll get the section on gasket replacement up. Basically the same thing, but instead of gaskets you insert spacers with gaskets.

OK, it's attached.

Attached Files

.pdf (47.9 KB, 271 views)

Last edited by TVT_DESIGN; Oct 4, 2008 at 09:53 PM.

Oct 4, 2008 | 10:46 PM

#30

TruTaing

Moderator Alumni

Joined: Apr 2006

Posts: 3,255

Likes: 22

From: Seattle

w203 m112

Quote:

Originally Posted by TVT_DESIGN

Anthony,

Could you also post how to exactly remove the fuel rail (the pdf says to refer to something else)?

Thanks for the prompt responses

Oct 5, 2008 | 10:24 AM

#31

TVT_DESIGN

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Former Vendor of MBWorld

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Posts: 717

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From: Dunellen, NJ

Chrysler Crossfire

REMOVAL
WARNING: THE FUEL SYSTEM IS UNDER CONSTANT FUEL PRESSURE EVEN WITH ENGINE OFF. THIS
PRESSURE MUST BE RELEASED BEFORE SERVICING THE FUEL RAIL.
1. Remove the engine cover. (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - REMOVAL).
2. Remove the wiring harness cover retaining screw, and then remove the wiring harness cover (1).
WARNING: PLACE A SHOP TOWEL AROUND FUEL LINES TO CATCH ANY EXCESS FUEL.
3. Release the fuel pressure through the fuel rail service valve (7).
4. Disconnect the fuel feed line (3) at the fuel rail.
5. Remove the fuel injector harness connector retaining clips (5), then disconnect the fuel injector harness connectors
(6) from the fuel injectors (4).
6. Remove the fuel rail bolts (8) attaching the fuel rail (2) to the intake manifold.
7. Remove the fuel rail (2) with the fuel injectors (4) by moving the fuel rail (2) side to side and lifting gently upward.

ZH FUEL DELIVERY 14 - 21
INSTALLATION
1. Install the fuel rail (2) with the fuel injectors (4) by moving the fuel rail (2) side to side and pushing gently inward
towards the intake.
2. Install the fuel rail bolts (8) attaching the fuel rail (2) to the intake. Tighten to 9 N·m (80 in. lbs.).
3. Install the fuel injector harness (6) to the fuel injectors (4) then install the fuel injector harness connector retaining
clips (5).
4. Connect the fuel feed line (3) to the fuel rail. Tighten the fuel line to 38 N·m (28 ft. lbs.).
5. Install the wiring harness cover (1), then install the wiring harness cover retaining screw.
6. Install the engine cover.(Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).

I'll try to get pics up ASAP

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