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2001 C240 ESP control module

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Old Apr 16, 2009 | 06:46 PM
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2001 C240 ESP control module

Hello,

My C240 is in desperate need of a new ESP control module. The dealer quoted me over $1800 to install a new one, which I am not thrilled about. Does anybody have a suggestion on how to replace this stupid module without having to spend that amount? Can the installation be DIYed easily? I've tried searching this subject, but found very little useful information. Thanks in advance!
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Old Apr 16, 2009 | 07:13 PM
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To start with you can install it yourself. There are people in the US that can repair these - Let me search & revert.
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Old Apr 16, 2009 | 11:35 PM
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Originally Posted by Stripped240
....My C240 is in desperate need of a new ESP control module. The dealer quoted me over $1800 to install a new one
I just went through this drill a couple of months ago. The possible two modules cost $125 and $565. They are easily accessible under the trunk mat between the spare tire well and the rear seat back. Half hour installation time if you don't know what you're doing (first time) and 5 minutes for an experienced person.
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Old Apr 17, 2009 | 12:26 AM
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Check out BBA Remanufactering or Module Masters. Both reman ABS/ESP modules for a fraction of new module cost. Both have decent info on their websites. The modules are easy on an off.

If you do go this route....While the module is out for repair, remember you will have no ABS or stability/traction control. Your brakes will work as normal w/o the abs, so be careful.

Last edited by glocati; Apr 17, 2009 at 12:31 AM.
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Old Apr 17, 2009 | 12:31 AM
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here are hyperlinks..

http://www.modulemaster.com/en/index.php

http://www.bba-reman.com/us/index.aspx
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Old Apr 17, 2009 | 12:33 AM
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Originally Posted by glocati
Check out BBA Remanufactering or Module Masters. Both reman ABS/ESP modules for a fraction of new module cost. Both have decent info on their websites. The modules are easy on an off.

If you do go this route....While the module is out for repair, remember you will have no ABS or stability/traction control. Your brakes will work as normal w/o the abs, so be careful.
ABS or Brake Assist will be non functional? Are you sure? When the ESP module goes south there's no ABS warning message that I received.
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Old Apr 17, 2009 | 12:39 AM
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Originally Posted by mleskovar
ABS or Brake Assist will be non functional? Are you sure? When the ESP module goes south there's no ABS warning message that I received.
mleskovar...i misspoke. my bad. i was thinking of my bimmer on that..not so sure on the benz. They were all tied together on bimmer.

Either way, probably a good idea to take it easy if the module is out for repair
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Old Apr 17, 2009 | 11:01 AM
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Great info, everyone! I will definately look into having it repaired. Thanks again!
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Old Apr 17, 2009 | 11:07 AM
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I can't see how ABS and ESP would not be tied together since ESP piggybacks ABS sensors. Can someone verify that Mercedes is different, you can lose ESP without losing ABS?
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Old Apr 17, 2009 | 01:44 PM
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Originally Posted by LILBENZ230
I can't see how ABS and ESP would not be tied together since ESP piggybacks ABS sensors. Can someone verify that Mercedes is different, you can lose ESP without losing ABS?
You can manually turn off ESP and it doesn't affect ABS. They share the wheel sensors but I'm not sure about any others.
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Old Apr 17, 2009 | 01:53 PM
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Now I realize what I was thinking. It's ABS that if you lose, you also lose ESP. They do share wheel sensors but they'd also have to share the actuator/modulator under hood right? It makes sense now that you can lose ESP without losing ABS just not the other way around. Got it. LOL
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Old Apr 21, 2009 | 11:21 PM
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I got my car from being serviced from the dealer this morning, and after getting home from work, I immediately went to the trunk to yank the defective unit. I've yet to drive the car since uninstalling it, but I did turn the engine on afterward. Immediately, the ESP and SRS warning messages appeared. Therefore, my traction control (as expected) and airbags aren't functional. There was no ABS warning message.

The unit is black and manufactured by Motorola. It has a large white sticker listing the parts numbers and such, as well as an orange warning sticker. It was mounted by two brass hex bolts, and had a large wire/wiring harness and seperate coaxial wire attached to it. Did I remove the correct unit?
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Old Apr 21, 2009 | 11:31 PM
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Originally Posted by Stripped240
....It was mounted by two brass hex bolts, and had a large wire/wiring harness and seperate coaxial wire attached to it. Did I remove the correct unit?
No coax cable that I remember. Part number? There's a parts reference posted in this forum.
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Old Apr 21, 2009 | 11:51 PM
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Originally Posted by mleskovar
No coax cable that I remember. Part number? There's a parts reference posted in this forum.
Here's a couple pics I took.



The plug-in on the right appears to be some kind of mini-coax.

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Old Apr 22, 2009 | 12:27 AM
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Originally Posted by Stripped240
Here's a couple pics I took.
Wrong module....that maybe TeleAid? They're beneath the trunk carpet on the shelf between the spare tire well and the back of the rear seat.
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Old Apr 22, 2009 | 02:25 AM
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Originally Posted by mleskovar
Wrong module....that maybe TeleAid? They're beneath the trunk carpet on the shelf between the spare tire well and the back of the rear seat.
I snapped a couple shots of my trunk with the trunk mat removed:

here's that unit prior to it being removed


after the unit is removed


i discovered this harness just sitting there, attached to nothing. any clue what it is?
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Old Apr 22, 2009 | 08:28 AM
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Part numbers
Attached Thumbnails 2001 C240 ESP control module-yaw-20002.jpg  
Attached Files
File Type: pdf
ELECTRONIC STABILITY PROGRAM.pdf (214.4 KB, 2117 views)
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Old Apr 23, 2009 | 11:04 PM
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thank you for the diagram. Forgive me if I'm still a little confused. What exactly do I have to remove to be sent for repair?
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Old Apr 24, 2009 | 03:42 AM
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We need to know what codes your car is throwing. The ESP is effected by many modules. Your dealer has obviously diagnosed. Ask them which module they believe is faulty and codes they read.
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Old May 24, 2009 | 04:38 PM
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I have a 2002 CLK320. I noticed in this thread someone mentioned BBA Remanufacturing. I can vouch for this company. I have my odometer led's blinking and not working. BBA reconditioned the whole assembly for under $200... and it's better than new. They were very prompt in their repair and shipping time, less than one week.
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Old May 24, 2009 | 07:13 PM
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So what was the Motorola unit?
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Old May 24, 2009 | 07:27 PM
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Originally Posted by LILBENZ230
So what was the Motorola unit?
TeleAid?
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Old Jun 10, 2009 | 10:10 PM
  #23  
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Just want to update what's going on with this. I had an indie shop pull the codes a couple days ago, and it's the lateral acceleration sensor (part no. 163 542 06 18) that needs to be replaced. As it turns out, this part is problematic on a few Mercedes models. It costs about $100 bucks for a new one, so I'm happy about that. LOL at the dealer for telling me it's a "module" that needed to be replaced for $1800. They also told me my rear main seal was in "dire" need of replacing, when it actually wasn't (they would've charged me $1200 for that). It was Mercedes Palm Beach that gave me these ridiculous estimates, so I'll avoid them from now on.
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Old Jun 10, 2009 | 10:56 PM
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Originally Posted by Stripped240
...the lateral acceleration sensor (part no. 163 542 06 18) that needs to be replaced. As it turns out, this part is problematic on a few Mercedes models. It costs about $100 bucks for a new one, so I'm happy about that. ....
See post #3 in this thread. Part #163 542 06 18 is the forward motion sensor. Buy it and do it yourself.....I hope that's the one. The yaw sensor is the larger one next to it.
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Old Dec 11, 2019 | 08:41 PM
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Hello All,

Mercedes Acceleration Sensor; ESP Lateral Acceleration: what is the function of this sensor?

My 2002 c240 brakes by itself occasionally and it seems that it is the front brake and I get the ESP light on afterward. Not sure, which sensor to replace? and where all the ESP sensors are located in the trunk?

Thanks
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