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Lower Control Arm replacement on 02 C230

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Old Feb 10, 2012 | 03:03 AM
  #1  
ZrSiO4-Zircon's Avatar
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2002 C230K
Lower Control Arm replacement on 02 C230

I'm about to replace both lower control arms on my 02 C230K. The passenger side has play in the ball joint, and I get vibrations at varying speeds while turning left, and drift to the right when I brake. Since I'm replacing one, might as well replace the other side too.
Sooo, my question to all the knowledgeable compatriots out there:
It looks like the control arm is replaceable as a whole; I can take the old control arm assembly out, and bolt the new ones in. Does anyone have torque specs on the connecting bolts and nuts? Or any other tips/suggestions/comments/corrections to my assumptions?
Thanks all!
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Old Feb 10, 2012 | 09:16 AM
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2009 ML350, 2007 GL450, 1963 GMC, BMW 325i
This is what I used, but took it in for an alignment right away. So MB made sure it was all correct.
Also double check you've got the right castor/camber bolts. They are fluted down the bolt shaft.
Attached Thumbnails Lower Control Arm replacement on 02 C230-c230-front-torque-specs.jpg  
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Old Feb 12, 2012 | 04:52 PM
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2002 C230K
Thanks for the picture! Helps out a lot.

And I just want to also verify the parts I'm going to purchase.

For parts, I've got part numbers 204 330 19 11 and 204 330 20 11 for the control arm assemblies from Mercedes.
When I search for that part, I get 203 330 33 11 and 203 330 34 11 as compatible parts from Lemfoerder. The fluted bolt set part number I find is 000 330 00 18, from Febi.

I plan on getting new tires in about a month after this project, and getting alignment done at that time. Any downside to that plan? MB suggested alignment be done with new tires, which is why I'm planning it this way.
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Old Feb 12, 2012 | 05:07 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Remember to hold one end of the fluted caster & camber bush bolts so as not to damage the bushes. Also only tighten the bolts with the suspension loaded to prevent bush damage.
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Old Feb 12, 2012 | 07:00 PM
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'16 E350, gone: '03 c230k
Hey Hogger - what book/manual is that?

Also, on alignment I'm curious... From what I've read on here, and from the times I've taken my car in to a local indy, it seems the front suspension is not adjustable other than toe-in, correct? The 'crash bolts' allow some limited movement, but other than that it is what it is?

Last edited by mtnman82; Feb 12, 2012 at 07:30 PM.
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Old Feb 12, 2012 | 07:22 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Castor & camber can only be adjusted properly once fluted bolts have been fitted. Otherwise it's just toe.
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Old Feb 12, 2012 | 07:38 PM
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From: Lumberton, TX
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Not sure what book it's from. I got the picture from a thread here on MBWorld.
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Old Feb 24, 2012 | 11:41 PM
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2002 C230K
Ok, I'm trying to separate the lower control arm from the hub, but it's just not happening. Is there a trick to this? It's like the ball joint bolt and the hub are one piece :p
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Old Feb 24, 2012 | 11:49 PM
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THE C350
All you need is a BFH and it will come off lol or the puller
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Old Feb 25, 2012 | 05:08 AM
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2002 C230K
Doing some searching, I'm finding I should go get a tool called a pickle fork, which will wedge between the ball joint and the hub/spindle(?). Hammer away, and the wedge will pry the mechanically welded pieces apart. I will try this in the morning
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Old Feb 25, 2012 | 09:32 AM
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From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Indeed BFH & a "pickle fork" wedged separator.
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Old Feb 25, 2012 | 10:34 AM
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Trick i used

Here is a trick i used because a generic seperator/puller would not fit in there.

Loosen the nut about half way, dont take it completely off. You will notice there is not much room above it. Wedge a socket big enough in there that the nut does not go into it. Loosen the nut more till the socket is wedged tightly between the nut and the suspension. Now take an open ended wrench that fits the nut and loosen the nut 1/4 turn at a time. The nut cannot go any higher because the socket is wedged there so it will push down on the joint and after 3-4 1/4 turns the ball joint will pop out of the hub.

I used a pickle fork and big hammer initially but after breaking two forks on one side, used this trick and it took me less than a minute to seperate it. Let me know if you need any more details on the process. Thanks
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Old Feb 25, 2012 | 10:39 AM
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Just to be clear the socket needs to be big enough that the threaded shaft that the nut is on will go in but small enough that the nut does not go into it. I dont remember if i used a deep or regular socket but once you get under there you will see it.
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Old Feb 26, 2012 | 05:31 AM
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2002 C230K
c240classic, thanks. That trick... did the trick. I'm now rocking new lower control arms with the fluted bolts. Feels much better than with a loose ball joint :p
But for anyone who's attempting this for the first time, here's a small list of tools I ended up needing.
13/16" wrench
13/16" socket
T45 torque right angle wrench
Some blue locktyte
torque wrench
and the generic tools you probably already have.
One thing I found out, since my jackstands don't fit in the molded jack points, is that the jack point molds themselves can be removed. Just use a screwdriver to twist while pulling down on a nub in the center.
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Old Feb 26, 2012 | 03:24 PM
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Glad it worked for you!!
Did you notice that after changing your lower control arms the steering wheel is not pointed straight anymore when you are driving straight or am i the only lucky one ?
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Old Feb 27, 2012 | 03:20 AM
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2002 C230K
I do feel like it's just a *little* off, but I haven't driven on a completely level surface yet. I'll drive around in a parking lot, see if it's actually off.
What I did notice definitely is how different the steering feels with the control arms 4mm out, using the camber bolts. It's effectively giving me more negative camber, right? And probably some castor change, too?
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Old Feb 28, 2012 | 04:01 PM
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2002 C230K
Ok, on flat surface, I do seem to have a very slight right bias: Steering wheel is turned slightly to the right when going straight. Maybe a degree or two.
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Old Feb 28, 2012 | 06:21 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires




Please Remember - To properly set up a LHD car from published you require to run 1 degree more positive castor on the RHS to the LHS. The reverse applies to RHD cars. This offsets road camber & ensures the car tracks straight hands off. Typically 9.6 degrees & 10.6 degrees. Benz allows max 2 degrees to stop the car from pulling with road camber.

https://mbworld.org/forums/c-class-w...gnment+experts
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Old Feb 29, 2012 | 03:43 AM
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2002 C230K
Good information. Thanks! Though I have nowhere near the know-how and/or comfort level to do any major alignment adjustment myself :p I may just take it to Merc or Merc shop to do an alignment.
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Old Mar 1, 2012 | 01:15 PM
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Mine is right biased by about 4-5 degrees atleast, maybe more. When i tightened the nut, i did not load the suspension. I am thinking i might try doing that and see if it makes a difference.
I was thinking about getting an alignment but i have bought the upper control arms to replace as well and i will get it done after i replace those.
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Old Mar 2, 2012 | 11:00 AM
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Is it possible for the ball joint side connection to loosen up? Heard clunking, and it has play there when I jacked it up.

I'm guessing I'll have to replace the entire lower control arm but if i can just tighten up the ball joint to take out play that would be great!!!


or replace the ball joint itself but it seems that's not possible.


UPDATE
Looks like I found an answer.

Last edited by govertime; Mar 2, 2012 at 11:04 AM.
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Old Mar 2, 2012 | 12:21 PM
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From: Llandudno, Cape Town, South Africa
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You will have to replace the control arm.
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Old Mar 3, 2012 | 04:13 AM
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2002 C230K
Alright, I got my little C230 aligned. As I thought, after reading up more on alignment and just thinking about the installation I made, i had waaaay too much toe in. 3*21' total toe press. That's 1*17' left and 2*04 right. Which explains the right bias. So yea, if you install camber bolts (when you originally didn't have it), probably a good idea to get aligned.
Full stats:
Before:
-0*42, -0*41 camber, left, right front
11*06', 10*51 castor, left, right front
1*17', 2*04, toe pressed, left, right front
0*02' steer ahead
-1*05', -1*06', camber left, right rear
0*10', 0*03', toe, left right rear
0*04' thrust angle

After:
-0*39', 0*43' camber, left, right front
11*09', 10*51 castor, left, right front
0*03', 0*02', toe pressed, left, right front
0*01' steer ahead
-1*06', -1*06 camber, left right rear
0*13, 0*17' toe left, right rear
-0*02 thrust angle

I'm sure to look it up on wikipedia or something, but what is "steer ahead"? I understand what everything else is...
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Old Mar 3, 2012 | 04:16 AM
  #24  
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2002 C230K
BTWs, I was charged $175 including tax to get aligned at the dealer
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Old Mar 26, 2012 | 02:27 AM
  #25  
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02 C32
Originally Posted by c240classic
Here is a trick i used because a generic seperator/puller would not fit in there.

Loosen the nut about half way, dont take it completely off. You will notice there is not much room above it. Wedge a socket big enough in there that the nut does not go into it. Loosen the nut more till the socket is wedged tightly between the nut and the suspension. Now take an open ended wrench that fits the nut and loosen the nut 1/4 turn at a time. The nut cannot go any higher because the socket is wedged there so it will push down on the joint and after 3-4 1/4 turns the ball joint will pop out of the hub.
Thanx for this trick! I just ordered a new lower control arm (thrust arm) and I was also gonna order a ball joint separator but I'll try your method first.

P.S. I found my Lemfoerder control arm at MBpartswarehouse for $88 with free shipping!
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