Sometimes won't start
Just finished replacing the balance shaft myself. I had the battery unhooked throughout the repair (which was over 2 months because I broke my leg the day after pulling the engine out.) Now the car won't start every time. Sometimes it fires right up, other times it cranks until it times out. It seems pretty random.
I checked the fuel pressure and it was 52 psi on prime, and didn't bleed down at all during the 30 minutes we waited. There are no codes and all readiness monitors are ready. I have driven the car over 200 miles with no change in the starting behavior.
I took it to a shop today and (after a couple hours of diagnostics) they said that the immobilizer authorization sometimes shows that it recognizes the key and sometimes is blank. It seems to correlate with the times where it will start or not start, respectively. They called an MB engineer who said it might need a new key.
Has anyone had experience with this?



It does not make sense that the key is bad if the EIS authorizes the starter, unless something in the key is stopping before the engine has started.
To start the car the key communicates with the EIS through the infrared window. The batteries can be removed from the key because it does not need them to start the car. The power for the key electronics comes from a transformer primary in the EIS and a secondary in the key. Sometimes the transformer secondary in the key comes loose from dropping the key, or from the ingress of moisture. Sometimes a through cleaning of the red Ir window in the key and EIS can restore the intermittent functions.
The scanner they used was described as a "$10,000 Bosch scan tool" so I don't know if it was STAR or not. The shop specializes in German vehicles.
I don't think it's a mechanical issue. They said the fuel system is disabled when it won't start. It has pressure, so I'm guessing that means that it doesn't fire off the injectors.
Thanks for the help guys. I'll try cleaning the IR windows and see where that gets me.

https://mbworld.org/forums/clk-class...t-key-wet.html
I see in the other thread that it mentions that the EIS evaluates the coolant temperature and the fuel pressure. Is the coolant temp sensor used by the EIS the one in the thermostat housing? Where is the fuel pressure sensor? The coolant sensor was unplugged during the repair, but I have triple checked that the connector is secure. I don't think I had to unplug the a fuel pressure sensor, but I may be wrong.
It just seems odd that this would occur 'by chance' immediately after the balance shaft repair.
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It looks like there may be a strand or three out of place in the inductor/coil. Here is another picture of a (slightly different) key.
But then this one looks similar to mine...

The two pins on the top of the end ohm out at nearly zero. They are both isolated from the pin on the other end (by the IR transmitter). Trying to ohm the coil itself showed an open circuit no matter where I held the leads.
I don't see any other obvious clues.
Edit: The car behaves the same still. I doubt the coil windings are the issue. I was touching them with my multimeter leads, so if that was the intermittent issue, I'm sure it would have become permanent.
Last edited by SickSpeedMonte; Nov 14, 2013 at 07:57 PM.
I guess the next step is a new key... but for some reason I would be really surprised if that worked.




