2003 C230k M271 - coolant leak at back of engine
Last edited by JasonMB; Dec 3, 2018 at 07:01 PM.
The info sharing here is second to none and I can't thank all of you enough.
Now,
I have a long list of repairs to get to now that I have learned of most of them from this forum. Leaking cam sensors next.
By the way, a couple of years ago I took my car in because they told me it was under recall. All they did was change out the cam sensors wiring, not the leaky cam sensors. Why would they do that and only that? Why not solve the entire problem?
Thanks again guys for your great work and knowledge!
I’m about to pull it out & investigate.
If this pipe IS the culprit, I’ll be ordering the next one either from fcpeuro.com or autohausaz.com
No more Chinese eBay nonsense for my car.
pix, in case they help someone else...
C230 coolant leak on floor
C230 coolant leak diagnosis. Signs point to Oil Cooler Water Pipe @ rear of M271 engine
The culprit - oil cooler water pipe 2712001352
Part #17 - oil cooler water pipe
For me, now, anything that I consider "very important, critical, or a PITA to replace", gets bought Directly from a Dealer.
As good as those other places are, they are far from being immune from being scammed and getting counterfeit parts.
If they say otherwise, then I say offer me an immediate CASH payout of 10million dollars (USD) if you sell me a fake part - put all in a legal document, and NO exceptions!
Of course, they'll all tell you to shove it.
On my "restoration" (of my already in great shape 85K mile C230K
), I bought ~90+% of my stuff Directly From Dealers.I've posted an article about how prevalent, and profitable, counterfeit automotive parts are.

Good Luck!
2035010025 - Coolant Recovery hose (personally, I think this hose is a dumb design, so I made my own. See pics)
https://www.fcpeuro.com/products/mer...mer-2035010025
Note: I believe this comes with the adapter.
Alternative to Coolant Recovery Hose
Some tubing and...
0039970689 - Coolant Recovery Hose Adapter
https://www.fcpeuro.com/products/mer...tor-0039970689
I recommend the hose clamp set, too. I found it really valuable. Before I diagnosed the plastic water pipe, I changed out the coolant expansion tank because the connector there had broken. It was made of the same material as the failed oil cooler pipe.
I got rid of that crazy hose-to-metal-pipe-to-hose nonsense that goes from the cylinder head to the expansion tank. I replaced it with a cheap hose from Autozone, replacing the old clamps with new ones along the way.
Oh...and the adapter!! Ugh.
Same material there, too. That tiny little piece of expensive plastic ($80 at my dealer, but only $9-$16 online) can render your car immobile, so I highly recommend changing that as well. In fact, buy 2 just to have one on-hand, just in case!
For anyone reading this who just bought one of these older W203 C230Ks:
A) FCP Euro offers a LIFETIME GUARANTEE on all parts. I don’t work for them, I just trust them a lot more than Amazon or Alibaba.
B) Replace the items below asap because they’re due to fail after ~12-14 years:
2712001352 - Water Pipe
https://www.fcpeuro.com/products/mer...des-2712001352
2035010025 - Coolant Recovery hose (personally, I think this hose is a dumb design, so I made my own. See pics)
https://www.fcpeuro.com/products/mer...mer-2035010025
Note: I believe this comes with the adapter.
Alternative to Coolant Recovery Hose
Some tubing and...
0039970689 - Coolant Recovery Hose Adapter
https://www.fcpeuro.com/products/mer...tor-0039970689
2035000049 - Expansion tank
https://www.fcpeuro.com/products/mer...k-2035000049my
2105010715 - Expansion tank cap (updated part number. Old: 210501515)
Old: https://www.fcpeuro.com/products/mer...cap-2105010515
New: https://www.fcpeuro.com/products/mer...500-2105010715
2712001552 - Water Pipe, oil cooler to cylinder head
https://www.fcpeuro.com/products/mer...230-2712001552
2712000015 Thermostat + O-Ring
2003-2005 Mercedes C230 Cooling Hose Connector - Genuine W0133-1898545
https://www.partsgeek.com/x7bh83n-me...connector.html
btw...Good idea to replace this one, too. I’m fairly certain it’s the cause of many cooling system troubles. It springs leaks pretty easily (due to a few reasons: hose connection, o-ring, age/brittleness, etc.) It also gets clogged easily, but I don’t think a clog here would show up in a pressure test.
https://www.fcpeuro.com/products/mer...tor-0039970689
btw...Good idea to replace this one, too. I’m fairly certain it’s the cause of many cooling system troubles. It springs leaks pretty easily (due to a few reasons: hose connection, o-ring, age/brittleness, etc.) It also gets clogged easily, but I don’t think a clog here would show up in a pressure test.
https://www.fcpeuro.com/products/mer...tor-0039970689
Shop has the car now and says most likely will nee a new motor
The Best of Mercedes & AMG
Shop has the car now and says most likely will nee a new motor
I had a similar experience with Toyota PS fluid in a used Matrix that we bought several years ago ... most Toyotas take Dexron III (which is just ATF, deep red just like Cherry cough syrup), but they also have a clear "PS Fluid" that some of their cars need, that is not compatible. Evidently it is common for auto shops to put in the wrong fluid. When we bought the Matrix I looked under the hook, the fluid was clear (well ... brown ... but it wasn't the Dexron). The PS reservoir had gelled up sludge in the bottom, it took a while for me to flush it out with cleaner and flush the whole system a few times with fresh Dexron. Catastrophe averted.
I would think the first thing to try here is to pull the various hoses, water pump and thermostat to check for more sludge, then flush the cooling system a few times with some sort of solvent ...?
-- John
Last edited by jkowtko; Feb 28, 2020 at 07:42 AM.
My car is a 2003 C230K with 273k miles. Guess the pipes fail more from age rather than mileage
I called the dealer and they have a new pipe in stock. I'm going to take the socket and old pipe with me to make sure the dealer one fits. The original pipe I bought from Pelican Parts is a genuine Mercedes part, but the dealer said that Mercedes-Benz does not sell to Pelican.
Disconnected hose
Old pipe
sockets (old left, new right)
Connected hose
Full system




If anything you may have received a fake aftermarket part. Guess this is why some argue that critical parts should only be purchased at the dealer.
Last edited by slammer111; Apr 28, 2020 at 05:14 PM.
I'm just curious... since my hose is leaking, and the car has been sitting for a couple weeks - so I'm thinking that all the coolant in that area of the engine may have already drained out - so that if I disconnect the part now, no more coolant will be there to leak... and hence no need to drain any first. I also don't want to lose coolant all over the place, on the ground, when taking the part off.
thanks for any responses... I know most of the posts on this chain are very old, by now!




Pretty sure every pipe other than possibly that manifold one (the one above the exhaust pipes) is below the normal coolant level. In other words you're going to spill coolant when you remove the pipe.
Last edited by slammer111; May 22, 2020 at 02:15 PM.
Fyi I showed a pic of the results of my water flush when I had to deal with the top coolant pipe leak ... https://mbworld.org/forums/c-class-w...ml#post6394974
Last edited by jkowtko; May 21, 2020 at 09:27 AM.
Here are some tips for those that need to fix this, which I haven't heard above - sorry if any of this is duplicated:
- To remove the rigid vacuum tube that is right above this pipe, note that you need to press on the tabs ABOVE the loose/floppy circle at the base of the connector. From earlier posts, I thought you were supposed to squeeze the lower/floppy area, but that didn't seem to help much. I also found I had to wiggle it for minutes - literally... it just would not come up without a fight, no matter where I squeezed. This is a strange kind of plastic/metal clamping mechanism. Try maybe squeezing one way, and then another, as you wiggle it up - maybe that works best
- Also, when twisting the vacuum tube up and out of the way, don't be too scared of it breaking... and use the angle of it for leverage, but also support it near the end that attaches to the nipple, to avoid it cracking
- after moving away the rigid vacuum tube, I highly recommend to remove the motor mount (pictured left below)... that will give you way more space to work with. It only needs you to remove the two torx bolts. Note that you cannot remove the torx bolts by themselves... you need to first loosen them both all the way, and then take out the hook as one entire piece, with the torx bolts still inside
- oh - and you definitely want one of those very stubby socket wrenches that have a flexible arm, so you can actually work back there
- as for the hose clip pictured top/right below - you can undo the part around the hose by sort of twisting the clip out of shape - that will give you a place to grab and push the inserting plastic tab up and out of the plastic tabs that are surrounding it
- next, there is a tiny plastic rod that does NOT penetrate the hose (you can see it pictured below, after it has been pushed out of the retaining clip), but just sits inside the part of the clip that inserts into the main plastic pipe below... from the area where it inserts into the main pipe, use a poking tool to push the tiny little rod out of the 3-pronged area that inserts into the main pipe... then the whole clip comes out easy. Just make sure the hose is removed first
- the hose that attaches directly to the pipe below is fairly pliable, and has space to move out of the way... I only siphoned the coolant from the top reservoir - I didn't drain all the coolant... and I didn't have more than a few drops come out when disconnecting the hose... although mine had probably already leaked down to that level before I started working on it.
- after removing the old/broken pipe, I used a cut piece of a credit card to scrape/clean out the old o-ring bits or ATV that was left where the pipe was removed... I made sure the piece was too big to actually fall into the engine coolant hole, in case i dropped it
- be sure to lubricate the new o-ring with coolant, to help it slide in easier
Thanks so much to everyone on this forum, for all your great advice... this is the second repair that was a breeze, only thanks to the people here.






Look at this thread, post #25.
Last edited by slammer111; Jul 17, 2020 at 04:46 AM.
Any other tips or tricks to get that clamp to open up? I tried a little screw driver to try to wedge it in between the two halves, but there is just no room for it.
Thank you!
Gary
- as for the hose clip pictured top/right below - you can undo the part around the hose by sort of twisting the clip out of shape - that will give you a place to grab and push the inserting plastic tab up and out of the plastic tabs that are surrounding it
- next, there is a tiny plastic rod that does NOT penetrate the hose (you can see it pictured below, after it has been pushed out of the retaining clip), but just sits inside the part of the clip that inserts into the main plastic pipe below... from the area where it inserts into the main pipe, use a poking tool to push the tiny little rod out of the 3-pronged area that inserts into the main pipe... then the whole clip comes out easy. Just make sure the hose is removed first
- the hose that attaches directly to the pipe below is fairly pliable, and has space to move out of the way... I only siphoned the coolant from the top reservoir - I didn't drain all the coolant... and I didn't have more than a few drops come out when disconnecting the hose... although mine had probably already leaked down to that level before I started working on it.
Also, how the hell did you remove that hose clip/lclamp? You and the other guy that did it seem to not really have an issue with this clamp. I spent an hour on it and broke the bracket that holds the hose clip/clamp.
Thanks!
Gary
I used a standard ratchet and (once the hose that is clipped on the plastic hose is detached) it worked fine.
I actually managed to get both my hands back there too!
I got the part from Amazon here for $13 TOPAZ 2712001352 Coolant Water Pipe - Oil Cooler to Cylinder Head
But after 4 plus hours finally accepted that the supplied O'ring was too thick and bought this O'ring hit for $11 419pc Universal O-Ring Assortment Set Metric Kit Automotive Seal Rubber Gasket
With the right o'ring, it is actually 15MIN JOB!!!
So here are my arm positions as I lay on the engine
My hand could reach all the way down!!
I undid the hoseclip and clamp 1st. Do Not try and remove the Host clip with force, there is a pin holding it in.




