Very odd electrical issue please help!
ihave a 2002 Mercedes C240.
UPDATE: cooling fan stays on full blast anything past startup!!! i now have code P0600 its the only code i can clear it and read it but it comes right back. I'm going to assume that means the ECU is not fried and is communicating. how i wish i had a star.
Update: SRS LIGHT IS ON!!!!!!!!!
so I get In the car put the key in and it unlocks steering. Turn to position 1 steering wheel comes down and seat moves forwards. I have control of the center menus at this point and seat control. Turn to position 2 all dash lights come on all electronics work, and a weird constant loud tapping comes from the center behind the radio. Turn key to start car starts right up and drives like no issues. BUT the steering wheel goes up the seat goes back all electronics turn off and the radio little red led flashes and the coolant fan will occasionally go full speed.
Steps i I have taken so far:
Searched for hours found a simmilar issue but they were having no start no run bad ecu. My car runs and drives very smooth.
I replaced the crappy salavge yard battery the PO had in it with a proper H8 group 49 battery.
can someone please explain what the heck is going on and what I should check next? I'm rather mechanically inclined but this is so bizarre to me. I was thinking it's the ICM but the key locks unlocks car, the steering wheel, and starts it just fine.
Please help!!
Last edited by ninjaff21; Mar 15, 2017 at 06:16 PM.
being everything works with the motor off I'm not sure what could be the issue. its literally as if when you turn the motor on you turn the car off. never have had an issue like this before
Update: the stepper motors are all working in test mode it seems like one is clicking though. i can't use the controls to control the vents though it seems to be stuck on the floor.
Update 2: the vehicle was most likely jumpstarted with they key in the ignition last night. i am a used dealer bought the car at auction most of them are flat batteries. not sure if it was jump started or not.
Update 3: key is now hit or miss if it will actually turn in the ignition or not.
Last edited by ninjaff21; Mar 10, 2017 at 11:04 AM.
When computer fail or communication fail, modules don't get their expected signals or any signal at all. IE: Front radiator fan control module don't get signal so it automatically goes into high turbine mode like a jet engine - that's it's default safety state! It does that incase if the engine's on fire or overheating - to protect the engine.
Clear P0600 code and restart. Try to get a different code!
If you're very good at diagnosing electricals, you could access CAN-BUS wiring under driver's front door sills near front and tinker there to try to figure which signal is missing,.... otherwise, it's best to leave that to a pro!
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That said, it's possible but not likely for an aftermarket battery to somehow affect one of the computers which would trigger a P0600. It's better to just drop in a OEM Mercedes Battery and start diagnosing from there. Electrical stuff are a pain to diagnose and something like an aftermarket battery won't help.
Speaking of aftermarket, does the car have any other aftermarket (non-stock) electrical add ons,.... like aftermarket HID lighting, stereo, etc,... something where the wiring is questionable,...
With electrical issues, you want to get the car back to stock or as close as possible,.... that includes new OEM Mercedes-Benz battery. Regardless, that's the battery you need in this car. Once that's done, we'll know you have the proper battery with real juice in it and then we can start figuring things out.
After that you want to hook it up to a real code scanner (ideally MB Star DAS) but at least something that'll give you a real log of what's going on when you try to start. Right now, you're only getting P0600 Communication Failure - which is the latest error code after the car gives up, but what is triggering it! You need something that'll read a log!
Did they work during test drive?
i took key apart things were rattling around inside. Key is bad I assume. Getting a new key ordered tomorrow. could the key be causing all of this?
I assume, you never got a second key? In which case, ordering a 2nd is always a good idea.
Why are some of the fuses in the Front SAM appear corroded or burnt? Was this a flood car? Or blocked water holes near Front SAM area and battery compartment causing corrosion issues?
I wouldn't worry too much about the "extra" relay. Some cars have them, depends on which options and trim level you have.
After you get FrontSAM cleaned up. If it still does not work, then start testing relay. Here's how I "test" relay. Not ideal but easy! Uniquely number relay and up direction then with KEY OUT! - switch similar sized & colour relays around (FrontSAM and rearSAM if needed). Then try to start, if it doesn't work then with KEY OUT, switch them back and try another pair,....
https://mbworld.org/forums/c-class-w...ml#post5202308
You still need a to read code.
While removing the sam i also removed the ECU. as i hear a blown ecu will have rattling. the ecu does not rattle but has a small dent in it.
CORRECT ME IF IM WRONG: the sam in my car is part number 209 545 00 01
pelican parts says the correct part number for my c240 is 203 906 00 05
if I'm correct the sam i have here in my hands is for a CLK (w209) not a c class (w203) like i said correct me if I'm wrong. but from what it looks like my car has the completely wrong part number currently in it!
Last edited by ninjaff21; Mar 13, 2017 at 04:21 PM.
Apparently Mercedes-Benz call front SAM - Electrical Basic Module - a search of which for 2002 C240 returns:
http://www.mbpartsworld.com/productS...key_category=0
Any of these front-SAM part numbers should be fine for 2002 C240:
2039060005 ; 2035454201; 2035450601; 0025459401; 2035455001; 2035453001; 2035452801; 2035451001; 2035451601; 2035454601; 2035453601
http://www.mbpartsworld.com/p/Merced...039060005.html
W203/CL203 (c-class sedan/coupe) and W209 (CLK-class) share many parts. That said, the A2095450001 isn't on the list of Front-SAM for 2002 C240 as per above www.mbpartsworld.com site. In addition, I can't fine A2095450001 on www.mbpartsworld.com site. A google search of that part return mainly ebay listing from europe - maybe it's for right-hand drive CLK?
You might want to drop my the parts department of your local Mercedes-Benz dealership to inquire is A2095450001 is compatible with your 2002 C240.
As I recall, Front-SAM for our generation of W203/CL203 needs to be variant coded, not VIN-coded but matched to your cars options/accessories, thus giving the dealership your VIN# would be helpful so they'll know which variant to use! I don't recall Front-SAM requiring SCN-coding (coding between EIS, ECU, TCU, and other computers so they're introduced to each other)
With all these wiring connection the previous owner/mechanic did, you'll need to find a wiring diagram OR a Mercedes-Indy mechanic that specialize in Mercedes electricals.
Last edited by SunnyRayToronto; Mar 13, 2017 at 09:45 PM.


