C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

Quick DIY guide to C203 Coilover Installation?

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Old Jul 24, 2004 | 11:04 AM
  #1  
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Quick DIY guide to C203 Coilover Installation?

hey guys,

I did a few searches and couldn't find anything. I'm sure many of you have done suspension installs and was wondering if you can give me a few quick tips. I've done many coil/spring installs before but just not on a Benzo.

Any tips or pics, advice?


thanks,
rick
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Old Jul 24, 2004 | 01:00 PM
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what cars did the do the suspension on?
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Old Jul 25, 2004 | 12:46 AM
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Although I didn't install my springs myself, I watched my mechanic do them, here's my observations (for C-class):

Front suspension is the standard strut setup. Nothing really special with these, just like any other car.

Rear suspension is wishbone-type. This means you'll have to compress the spring slightly (by pushing up on the member with a jack) in order to loosen the bolt holding the shock in place. Once the bolt is removed, the jack can be removed, allowing access to the spring (unbolt the shock at the top if needed).

The rear spring has a spring pad above it which can be changed to any of four thicknesses (this subject has been explained to death), don't forget to make sure you have it on correctly before replacing the spring into the suspension. To reinstall the rear suspension, compress the spring once again with the jack until the holes for the shock line up, then bolt it back into place.

Of course, with any suspension work, be sure to get it aligned. Good luck!
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Old Jul 25, 2004 | 01:10 AM
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Originally Posted by preyx
Rear suspension is wishbone-type. This means you'll have to compress the spring slightly (by pushing up on the member with a jack) in order to loosen the bolt holding the shock in place. Once the bolt is removed, the jack can be removed, allowing access to the spring (unbolt the shock at the top if needed).
You do not need to remove any shock bolts...You don't even need to remove the rear wheels. The only bolt that needs to be removed is the inner one on the lower control arm. The jack is used to keep the arm in place until the bolt is removed & then the arm can be lowered slowly until the spring is free.
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Old Jul 25, 2004 | 01:13 AM
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From: Orange Co., CA, USA
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Originally Posted by KWiK
You do not need to remove any shock bolts...You don't even need to remove the rear wheels. The only bolt that needs to be removed is the inner one on the lower control arm. The jack is used to keep the arm in place until the bolt is removed & then the arm can be lowered slowly until the spring is free.
I stand corrected. I'm not too familiar with all the bolts and stuff on the suspension, so I took a stab at the name. But yeah, my mechanic only removed one bolt, I suppose that was it.
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Old Jul 26, 2004 | 04:39 PM
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Ok I will answer....haha

We just completed the H/R coilover install and here are some interesting notes I found:

1) For the rear, it's not that bad but you do need to remove the one large bolt close to the tranny. On the driver's side, we had to drop the exhaust too to get to that bolt! We also removed the sway bar bolt to make it easier to access. The coilover adjustment goes on the upper portion but my complaint is that it's totally not adjustable without first removing the entire assembly if you need to raise/lower the car!

2) Fronts need to have the springs compressed before pulling out the entire assembly. The C-class front is very unusual in that the center bolt is part of the entire rubber assembly so it requires to be twisted onto the upper collar.

After doing the coil install, we realized the 19" rims were rubbing up front so now we need to get spacers

Anyone else with H/R coils had this problem?

rick
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Old Jul 26, 2004 | 09:57 PM
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Originally Posted by s4play
1) For the rear, it's not that bad but you do need to remove the one large bolt close to the tranny. On the driver's side, we had to drop the exhaust too to get to that bolt! We also removed the sway bar bolt to make it easier to access. The coilover adjustment goes on the upper portion but my complaint is that it's totally not adjustable without first removing the entire assembly if you need to raise/lower the car!
I suppose since it's not a strut-type rear suspension, you can't do any adjustments through the top? Also, while you were under there, does it seem like a rear tower bar is at all pracitcal/possible? Again, since it's not a strut, seems like it's not really as useful.
Originally Posted by s4play
After doing the coil install, we realized the 19" rims were rubbing up front so now we need to get spacers

Anyone else with H/R coils had this problem?
I think I remember seeing people in the forum complaining about 19" rubbing, even with a more conservative AMG suspension kit. Hope that works out for you (and you don't damage your nice expensive rims!).
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Old Oct 6, 2004 | 02:09 PM
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Originally Posted by s4play

2) Fronts need to have the springs compressed before pulling out the entire assembly. The C-class front is very unusual in that the center bolt is part of the entire rubber assembly so it requires to be twisted onto the upper collar.

Is it really true that the front spring need to be compressed before
pulling out??????

I know the C-class front strut looks funny with only one bolt and a
black channel to hold on the top.

Can anyone explain the proper procedure for removing the front strut?
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Old Oct 6, 2004 | 02:14 PM
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Originally Posted by s4play
2) Fronts need to have the springs compressed before pulling out the entire assembly. The C-class front is very unusual in that the center bolt is part of the entire rubber assembly so it requires to be twisted onto the upper collar.
This is not correct. The front springs do not need to be compressed before removal. Also, you do no need to turn the complete spring hat to remove it, the nut is not part of the entire rubber assembly(hat), just use the proper tool to remove the small locking nut and the hat will slip off.
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Old Oct 6, 2004 | 07:26 PM
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I second that. I have done this upgrade myself and the front does not need to be compressed before removal. The whole assy. comes out. You need a special tool to remove that nut on top though. I have it the garage. I will get part number later on. You will need a very good spring compressor. The best is Klann. Or go to a shop with a hydraulic compressor. Those stock springs are loooonnnnggg when you uncompress them.
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Old Apr 12, 2005 | 03:26 AM
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Sunman,

Just purchased the brabus springs for my 2001 c320 sport. Wondering what the special tool model number i need for the front coil disassembly? Planning to install springs next week. Thanks.
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Old Jun 6, 2007 | 01:42 PM
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Would you guys mind posting a part number or link to that special tool that is needed to unbolt the suspension? Thanks.
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Old Jun 6, 2007 | 02:32 PM
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Originally Posted by Supratt85
Would you guys mind posting a part number or link to that special tool that is needed to unbolt the suspension? Thanks.
Well, I don't know if there is a special MB tool, but one thing that will make your life easier is having a spring compressor.
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Old Jun 6, 2007 | 03:30 PM
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I think he means the MB tool to remove the retaining nut holding the strut cap on. According to the other forum, the part number is:
203.589.00.07.00

I can't find the picture of it right now, but it's basically a socket with two pins sticking out the end to fit in two holes in the retaining ring. I bought mine, and it was pretty handy, but you can probably make do with two small screwdrivers and some swearing.
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Old Jun 6, 2007 | 03:43 PM
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Originally Posted by jolenicz
I think he means the MB tool to remove the retaining nut holding the strut cap on. According to the other forum, the part number is:
203.589.00.07.00

I can't find the picture of it right now, but it's basically a socket with two pins sticking out the end to fit in two holes in the retaining ring. I bought mine, and it was pretty handy, but you can probably make do with two small screwdrivers and some swearing.
Oh, okay. Now I understand. Not sure if the part number is correct, but that makes sense.
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Old Jun 6, 2007 | 03:56 PM
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Originally Posted by Supratt85
Would you guys mind posting a part number or link to that special tool that is needed to unbolt the suspension? Thanks.
here it is: http://cgi.ebay.com/ebaymotors/Merce...spagenameZWD1V

MB dealers charge about $36 for this piece.
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Old Jun 6, 2007 | 06:00 PM
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You dont need the tool, If you compress the springs first, then just use vice grips and you can get it off without any issues.

Last edited by TruTaing; Jun 6, 2007 at 06:02 PM.
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