URGENT! Possible preventative solution for the electronic steering lock problems!
Just another tip: What you bought from Amazon I bought from Aliexpress much cheaper and it is the same stuff. Another mistake: Drilling out the four pins instead of using very small Torx or the conical square end with handle ex Amazon/Aliexpress as per your photo. Australian ECU Repair will soon return the key, iginition lock and ESL (changed box as my drilling caused damage) and I am still trying to get it confirmed what was done to the ESL, did they put in an original motor (?) as they claim they do and did they change the NEC chip with an original and not a Chinese one?
I'm also wondering--if I wanted to go the emulator route to bypass the ESL altogether, is there any reason I need to wait until the ESL has failed? Does the ESL even need to be removed to do the bypass if it hasn't failed?




I'm also wondering--if I wanted to go the emulator route to bypass the ESL altogether, is there any reason I need to wait until the ESL has failed? Does the ESL even need to be removed to do the bypass if it hasn't failed?
You still have to have the key and EIS programmed to the emulator in advance. So follow steps one and two, send the EIS and key to be reprogrammed by the emulator supplier, then follow step three.
Last edited by alynch; Mar 12, 2020 at 02:25 PM.
Edit--I see you added the procedure for the emulator option. I just want to confirm that it's OK to have the battery plugged in during all this?
Edit2--can you remove the EIS without removing the steering wheel/airbag/clockspring?
Edit--I see you added the procedure for the emulator option. I just want to confirm that it's OK to have the battery plugged in during all this?
Edit2--can you remove the EIS without removing the steering wheel/airbag/clockspring?
No, you need to take the earth lead off the battery, four screws to remove airbag, then use 10mm hex and red-face torque and two men to take the steering wheel off, then the EIS can be removed via two screwdrivers or the cylindrical tool from Aliexpress/Fleabay.




I did look up the part number and evidently it's been updated to 204-900-59-12-80.
I have attached the paperwork. It says additional "With Knee Bolster".

So the only way around this ticking time bomb is to buy the steering lock emulator.
The Best of Mercedes & AMG
Edit--I see you added the procedure for the emulator option. I just want to confirm that it's OK to have the battery plugged in during all this?
Edit2--can you remove the EIS without removing the steering wheel/airbag/clockspring?
Edit 1: It has been suggested to first of all remove the earth lead on the battery, despite me doing that, now I get constant "ESP fail, RH airbag fail, tyre run flat fail" messages while I drive. Looks like I have to go to a stealershp with their Star diagnostic and hand over a lot of silver, so I cannot advise you.
Edit 2: The EIS or ignition lock can be removed only by making room for it from memory and that means taking lots away, but you do not need to remove the EIS anyway UNLESS you made a mistake during the motor change and re-installation (power to ELS last!) like I did and have to send the ELS, EIS and key to a locksmith (AUS$500).
Edit--I see you added the procedure for the emulator option. I just want to confirm that it's OK to have the battery plugged in during all this?
Edit2--can you remove the EIS without removing the steering wheel/airbag/clockspring?
It does seem to be a known issue and I can appreciate how frustrating it must be to those it affects. And sure it would be nice if Mercedes would address it in some way, but up to this point they have not and after this length of time I doubt they will. Is is a good business practice? That is up to you and other owners and prospective owners to decide. If you feel that upset about it buy a different brand and never buy another Mercedes.
I would be willing to bet that pretty much every brand has something like this where there are known issues where components or systems seem to have problems. Sometime manufacturers do something, but most times not. Like IGB said their only responsibility is to comply with their stated warranty. Anything they would chose to do after that would be gravy. I notice you have a 2009 with 80,000 miles. That's somewhere between 6-7 years and a lot of miles. Hardly seems like something that is defective. Now if you want to debate if a system like that SHOULD last longer, I would tend to agree, but to say you should get it replaced for free, I wouldn't get your hopes up.
What if you found yourself running from an attacker you get in your.car go.to start the engine and .....because of the.known issue from so many valued customers your car fails to start.... that makes it.a.safty issue




Per NHTSA:
The United States Code for Motor Vehicle Safety (Title 49, Chapter 301) defines motor vehicle safety as “the performance of a motor vehicle or motor vehicle equipment in a way that protects the public against unreasonable risk of accidents occurring because of the design, construction, or performance of a motor vehicle, and against unreasonable risk of death or injury in an accident, and includes nonoperational safety of a motor vehicle.” A defect includes “any defect in performance, construction, a component, or material of a motor vehicle or motor vehicle equipment.” Generally, a safety defect is defined as a problem that exists in a motor vehicle or item of motor vehicle equipment that:
I've been looking up a lot of different websites and threads where people have this issue, and it seems almost everyone is having similar symptoms. Although dealers are quick to change both the ESL (steering lock) and EIS, it seems the problem is mostly with the ESL, specifically the failure of the cheap looking motor inside the ESL. From further reading I'm under the assumption that once the ESL fails completely and no longer attempts to move the motor, (no longer making clicking noise) NEC will lock and you can no longer do anything about it other than take it from behind without lube from the stealership, or resort to aid from Russian hackers.
However, if the problem is that the motor burns out, why is there an impending doom stage where the motor fails to unlock the steering the first time, but work in following attempts? A burnt out motor shouldn't come back to life. I think the problem isn't the motor, it must be friction of the mechanism that the motor is attempting to run. I think the motor is failing to unlock the steering wheel, because there's too much friction from the unlocking mechanism gears, thus telling the processor to stop trying. I think the reason why it works in following attempts is because the first attempt loosens up the gears, and it also explains why some users are having success hitting their dash or forcefully wiggling their steering wheel up and down and starting their car. I live in Manitoba, where the temperatures right now are wild and extremely cold, and the failure is happening right now where the temperatures are extremely low (-10 to -20), which meant more friction and harder time for the motor.
Check out this thread below where a member had success bringing their ESL back to life by changing the battery, which he himself concludes is because of the extra voltage power from a brand new battery helping the mechanism.
https://mbworld.org/forums/c-class-w...thousands.html
I don't think he fixed the problem, but he temporarily overcame it by providing extra power to overcome the friction. He had the right idea by saying it must be wear and tear, but I don't think the mechanism itself is wearing out because people are reporting failures at vastly different mileages. I'm guessing that people from hot climates last much longer than people from cold climates like mine. Mine is a 2011 and showing symptoms already.
I also don't think its debris causing friction from the mechanism as ESL is sealed, but I think its more like whatever lubrication they used at the factory wears off and the gears stick together. So what I'm thinking is that before my motor dies completely and causes the NEC lock of doom, I can disconnect the battery, take everything apart, take the ESL out and then clean/lubricate the hell out of all the gears. The only thing that's stopping me from doing this is possibly messing up my car. Does this carry any risk if I don't physically damage anything? Is there a chance I can cause my car to lock up even if I disconnect the battery? Admittedly I'm not a good mechanic by any stretch, but I can't imagine it taking more than a few hours.
What do you guys think? Should I go for it? I recently got vandalised (some piece of work took a crowbar and went to town on my fender) and I have an appointment next week to access damage so I will wait for that before I attempt to do this as I don't want my car to die before then, but I just want to see if I'm being an idiot or this sounds plausible

I've been looking up a lot of different websites and threads where people have this issue, and it seems almost everyone is having similar symptoms. Although dealers are quick to change both the ESL (steering lock) and EIS, it seems the problem is mostly with the ESL, specifically the failure of the cheap looking motor inside the ESL. From further reading I'm under the assumption that once the ESL fails completely and no longer attempts to move the motor, (no longer making clicking noise) NEC will lock and you can no longer do anything about it other than take it from behind without lube from the stealership, or resort to aid from Russian hackers.
However, if the problem is that the motor burns out, why is there an impending doom stage where the motor fails to unlock the steering the first time, but work in following attempts? A burnt out motor shouldn't come back to life. I think the problem isn't the motor, it must be friction of the mechanism that the motor is attempting to run. I think the motor is failing to unlock the steering wheel, because there's too much friction from the unlocking mechanism gears, thus telling the processor to stop trying. I think the reason why it works in following attempts is because the first attempt loosens up the gears, and it also explains why some users are having success hitting their dash or forcefully wiggling their steering wheel up and down and starting their car. I live in Manitoba, where the temperatures right now are wild and extremely cold, and the failure is happening right now where the temperatures are extremely low (-10 to -20), which meant more friction and harder time for the motor.
Check out this thread below where a member had success bringing their ESL back to life by changing the battery, which he himself concludes is because of the extra voltage power from a brand new battery helping the mechanism.
https://mbworld.org/forums/c-class-w...thousands.html
I don't think he fixed the problem, but he temporarily overcame it by providing extra power to overcome the friction. He had the right idea by saying it must be wear and tear, but I don't think the mechanism itself is wearing out because people are reporting failures at vastly different mileages. I'm guessing that people from hot climates last much longer than people from cold climates like mine. Mine is a 2011 and showing symptoms already.
I also don't think its debris causing friction from the mechanism as ESL is sealed, but I think its more like whatever lubrication they used at the factory wears off and the gears stick together. So what I'm thinking is that before my motor dies completely and causes the NEC lock of doom, I can disconnect the battery, take everything apart, take the ESL out and then clean/lubricate the hell out of all the gears. The only thing that's stopping me from doing this is possibly messing up my car. Does this carry any risk if I don't physically damage anything? Is there a chance I can cause my car to lock up even if I disconnect the battery? Admittedly I'm not a good mechanic by any stretch, but I can't imagine it taking more than a few hours.
What do you guys think? Should I go for it? I recently got vandalised (some piece of work took a crowbar and went to town on my fender) and I have an appointment next week to access damage so I will wait for that before I attempt to do this as I don't want my car to die before then, but I just want to see if I'm being an idiot or this sounds plausible

If your problem is the ESL (Electronic Steering Lock) you will not hear the whirring noise as the small motor operates through a worm and wheel and a cam track to withdraw the locking bolt. If the bolt is not withdrawn the ELS will not signal to the EIS (Electronic Ignition Switch) that the steering is unlocked and the EIS will not enable the Key to start the engine.
Search these threads to study the many posts with photos to understand.
From reports and my own experience the problem is almost always the ESL and it is the small motor which has worn out its brushes.
It will not be lack of lube. However if you have to drill the ESL body to remove a locked unit then you will have to clean thoroughly and relube. I used Lithium grease. Excellent low temp. grease.
Bumping and tapping the steering column appears to free the stuck brush and allow one more try to start the car. Repeated attempts over half an hour also may work - it did for me.
It is very important that if you are experiencing this problem, once the ESL is unlocked DO NOT REMOVE THE KEY - so the ESL stays unlocked. Repair is then very simple since you don't need to remove steering column and drill the ESL body. For security you can disconnect the battery, and then remove the key. But replace the key before reconnecting battery.
First time with this problem I made the mistake of buying a new battery, it made no difference, and would only do so if the old battery was very weak. Have it checked, as I am sure you do before winter.
If you go the emulator way there is no need to remove the old unlocked ESL, an auto electrician who is properly set up can program an emulator to your car and move the wiring from the US ESL to the Emulator and attach it to a location with cable ties in an hour or two. Cost me AUD 400.
If you can get a replacement motor (it will be a cheap China motor, mine lasted 18 months when I first did this job) follow instructions on these threads to dismantle and repair the ESL. Quite easy if it is in the unlocked condition. But you do not have to reinstall the ESL - attach it to a convenient location somewhere where you can easily remove it next time. And buy a few spare motors. Consider the security aspects of this option.
I have not removed the ESL in situ (ie when unlocked) - to do so you need a good thumbwheel socket driver, so I'm told. Space is tight.
Good Luck.
I managed to keep on starting until it would no longer start and locked the column. Had to pull out the whole steering column and this genius then reinstalled the column 180 degree off, so I have to do it again. Bought lots of ESL motors from China during Covid including the recommended "pin puller", but did not manage to repair the ESL and had to send it to Sydney to be repaired for AUS$400. Lucky for me it stopped at home but under a tree which liked to drop thick branches, so I built a roof over the Merc. The ESL is held on by a bolt, which has to be cut.
Lots of Americans get stuck somewhere due to ESL problems and are talking of class actions as the towing and repairs at stealerships cost about US$2,000. Later model Mercs no longer lock the steering. The LH front door no longer opens and the suspect there might also be the motor with its brushes and so far I have avoided that $600 repair and via the web I keep telling everybody to stay away from Mercs and Merc stealerships, which did not change the auto oil and fuel filter at the recommended 60,000km nor at 120,000km.




