Help! another transmission jerk- the dealer
I've done an extensive forum search but I couldn't find an answer to this question:
The "jerk" problem is intermittent. It may or may not do it when I take the car in today. Do you guys know if some kind of code will be stored in the ECU from the 1000 other times the car has done this?
The guy already told me that W mode will shift very hard by design so I can't show him that. Is this true?
Thanks for your help!
There can be a few causes of this from glycol contamination of the system which can be anything from a fluid flush to an entire tranny/radiator replacement or some problem with the tranny programming from the torque converter which just requires reprogramming
Here's the one for glycol contamination. I'm going to pay to have my dealer do this test to put my mind at ease, and then change the radiator myself if it's not contaminated, or let them fix it if it is - I'm under warranty
TSB below, sorry the pics didn't come across
A/T - Harsh Engagement/Buzzing Noises
Date: February 17, 2005
Order No.: P-B-27.55/50a
Supersedes: P-B-27.55/50 dated January 27, 2005
Group: 27
Revision:
Additional Applicable Models, Parts and Warranty Tables Updated
SUBJECT:
Model 203.040/061/064/065/081/084/261/264/281/284/740/747/764
Model 209.365/375/376/465/475
Model 211.065/070/076/083/265/283
Up to Production Date 09/2003
Harsh Engagement Possibly Followed by Droning/Buzzing Noises During Light Acceleration Between Engine Speed of 1200 - 2500 RPM
If you receive customer reports in the above model vehicles of humming/buzzing noises or noticeable harsh engagement during gentle acceleration between engine speed of 1200 - 2500 rpm; this may be caused by incomplete adaptation of the torque converter, the transmission (EGS) ECU software or glycol contamination of the automatic transmission fluid. Follow the below repair procedures to resolve.
Note: The condition is not intermittent and can be reproduced at all times.
Note: The Glycol test must be performed only if:
a. the vehicle was produced before 09/2003,
b. the radiator is manufactured by "Valeo", refer to Figure 1 for identification.
c. old crimping method used to assemble the radiator end tanks resembles Figure 2.
Caution! It is mandatory to follow the process steps in sequence.
1. Clear all adaption values.
2. Verify if condition is still present
3. If condition is still present after clearing all EGS ECU adaption values, perform glycol test.
4. If condition is no longer present after clearing all EGS ECU adaption values, replace the EGS ECU with updated software with part number listed in the parts information table.
5. If condition reappears after EGS ECU software updates, perform glycol test.
Instructions for Glycol Test
Caution! Ensure that safety glasses and rubber gloves are worn when performing glycol test. This test should be performed in a clean and well ventilated area away from organic materials (rags, cardboard, oils and other chemicals). Refer to the Material Safety Data Sheets (MSDs) for additional safety measures.
1. Fill 0.5 ml of ATF with the pipette in the small glass container (Figure 4, 1).
2. Fill with distilled water to 5 ml (Figure 4, 2).
3. Add 1 drop of "Tenside" (Figure 4, 3).
4. Add 1 micro spoon of "Periodic acid" and rock the small glass container (Figure 4, 4).
5. Allow to stand for 5 minutes (Figure 4, 5).
Note: It is essential to comply with the specified standing time in step 5; otherwise the measured value result may be distorted.
6. Add 10 drops of "Natronlauge" or Caustic Soda Solution (Figure 4, 6).
7. Allow to stand for 3 minutes (Figure 4, 7).
Note: It is essential to comply with the specified standing time in step 7; otherwise the measured value result maybe distorted.
8. The sample is now divided into 2 layers; an upper and a lower layer. Immerse the syringe so that the end tip is into the lower layer of the sample and take up approximately 4 ml. of the lower layer using the syringe (Figure 4, 8).
9. Pour the fluid taken up through the filter into a clean small glass container (Figure 4, 9).
10. Immerse test sticks into the filtered solution for approximately 2 seconds, shake the stick and wait for a reaction time of one minute (Figure 4, 10).
11. Compare the color of the test sticks with the color chart on the test stick tube (Figure 4, 11).
Note: The colors of the color chart tube correspond to the amount of glycol contamination of the ATF. After completion of the test, the liquid in the two glass containers should be handled as a hazardous waste. Store in a sealed container and dispose of in accordance with all Federal, state and local hazardous waste regulations.
Perform repair based on the test result:
1. Up to 100 mg/liter of glycol contamination do not perform any repair (considered normal due to condensed water and not a leak).
2. As of 100 mg/liter up to 400 mg/liter of glycol contamination, replace radiator and torque converter. Clean and flush lines.
3. As of 400 mg/liter, replace radiator, torque converter and transmission. Clean and flush lines.
Parts Information
Note: The following allowable labor operations should be used when submitting a warranty claim for this repair.
A/T - Rough Converter Engagement/Droning/Buzzing Noise
Date: January 10, 2005
Order No.: P-B-27.60/43
Supersedes:
Group: 27
SUBJECT:
Model 170.466
Model 203.040/065/740
Model 211.065/070/076/082/083/265/282/283
Model 215.374
Model 220.174
Model 230.474/476
Torque Converter Clutch Rough Engagement and/or Droning/Buzzing
If you receive customer reports in the above model vehicles that during acceleration and/or constant drive there is a noticeable jerk, possibly followed by a droning/buzzing, adapt the torque converter clutch as per the below procedure. This may be caused by a lack of/or inadequate adaption of the torque converter clutch. This particularly applies in cases where there is less than 6,000 miles accrued on the torque converter or transmission control unit.
1. Read engine coolant temperature out with Star Diagnosis [Cars > Vehicle Type > control units > ME > Actual Values > Test engine at idle speed].
2. Start the engine (cold start, over-night), select D with the shifter and hold the vehicle at idle speed for 20 seconds by depressing the brake pedal.
3. Start driving the vehicle between 30-40 mph on level ground using the cruise control. With SDS, observe the engine coolant temperature until the engine coolant temperature has risen approx. 10 degrees Farenheit.
Warning! Hazardous procedure for one technician alone.
4. Stop driving and hold the vehicle in "D" at idle speed for 20 seconds by depressing the brake pedal.
5. Repeat steps 3 and 4 with each engine coolant temperature increase of about 10 degrees Farenheit until the operating temperature levels out.
6. After reaching a transmission oil temperature of 80 degrees Celsius, continue driving between 30-40 mph, on level ground for 10 minutes cumulatively using the cruise control to maintain consistant engine load.
Note : The following allowable labor operations should be used when submitting a warranty claim for this repair.
That 10 mile away guy called and said "Yeah, there's a bulletin out for it, we'll have it ready to pick up in 30 minutes."
I guess it's the capitalist in me, I just switch until I find one I like, I don't go back. You really want THAT guy working on your car if you have to tell him how/what to do?
He hooked up the machine to it and said there are no codes. No codes = nothing is wrong. He was very skeptical regarding my concern.
He told me that the glycol test and ECU replacement DO NOT apply to AMG cars and therefore, he would not perform either one.
Time to go to another dealer. Sad thing is, these people are supposed to be the best in Atlanta.
Trending Topics
The Best of Mercedes & AMG
He hooked up the machine to it and said there are no codes. No codes = nothing is wrong. He was very skeptical regarding my concern.
He told me that the glycol test and ECU replacement DO NOT apply to AMG cars and therefore, he would not perform either one.
Time to go to another dealer. Sad thing is, these people are supposed to be the best in Atlanta.
More importantly, this board represents the tiniest fraction of C32 owners out there - imagine how wide-spread some of these problems might be.
Its no secret that the 02 and early 03 C32's have this problem. I would rub it into this no-it-all service advisor. I would then follow up with the service manager and have a smug remark like "10+ years at M-B and your service advisor can't read a TSB? Maybe I should find another service advisor with more experience"
I would be pissed if I had a ****y SA like yours
It blows my mind that dealers will turn down free money. My car is fully warranted by a third party, not MB. The problem exists and yet they look at me like I'm stupid for saying the transmission jerks.
Wish me the best. I'm driving a loaner Taurus with like 50,000 miles on the clock. Sad thing is they put big embarrassing stickers on the back saying "compliments of MB"

It blows my mind that dealers will turn down free money. My car is fully warranted by a third party, not MB. The problem exists and yet they look at me like I'm stupid for saying the transmission jerks.
Wish me the best. I'm driving a loaner Taurus with like 50,000 miles on the clock. Sad thing is they put big embarrassing stickers on the back saying "compliments of MB"
BTW, I think my dealer is pretty good. I'm using Ewing Autohaus in Plano, TX. I told them I'll probably need brakes very soon so they can change them if they need it. Instead of changing them and charging me a bundle, they called and told me I have 33% left and they're fine! 35000 miles and still the original brakes!! Also, I got a 2006 C230 for a loaner. Not a bad car. I like the instrument cluster, but the rest of the interior looks pretty cheap. And obviously it doesn't come close to the C32 in terms of power. The 7-speed was nice though.
I've had the same trouble for the past 4/5 months and have had the car back at the dealers on several occasions to try and get it sorted with very similar responses
after reading this thread and the others i have asked them to do the glycol test, and so today i took the car in and they took an oil sample to be sent for tests.
hopefully this will prove to be the answer as my warranty runs out in just a few weeks
I have however, from time to time experienced the "kick" at different speeds, but only at cruising speeds and just as I push the pedal down a bit. It isn't an abrupt, pronounced move, which will always set off the supercharger. Has anyone had this symptom?
FYI my car has close to 35K miles.
Last edited by ultraseven; Jan 27, 2006 at 06:25 PM.
I'm definitely telling them about it next week.
I'm definitely telling them about it next week.
Please keep the group updated on everyone's experience with this issue!
Looks like my service advisor is not technical at all…I ask why, he doesn’t seem to know anything…so sad. I asked why the tranny wasn’t replaced, and he said, that what they can do first.
So here is my questions, if later they need to replace the tranny, do they have to replace the torque converter and radiator again? I will assume all units had been contaminated again.
Looks like my service advisor is not technical at all…I ask why, he doesn’t seem to know anything…so sad. I asked why the tranny wasn’t replaced, and he said, that what they can do first.
So here is my questions, if later they need to replace the tranny, do they have to replace the torque converter and radiator again? I will assume all units had been contaminated again.
Coming from my old car to this one, what kind of a service improvement do I get?
1) Better coffee
2) Loaner car - Enterprise outsourced
For about 35K more, at least get someone a bit better than Al Bundy.
Before I test drove a C55...
ME: How many horsepower does this thing have (just testing his knowledge)?
SALESGUY: I don't know, but we have some great lease rates on it.
ME: I miss the torque of a V8, considering buying this.
SALESGUY: Oh, these things have a V8?
ME: A lot of C32 owners have had transmission problems.
Master Tech: I've been fixing MB's for 15 years. Never heard of this problem. (AFTER reading the bulletin I handed him)....OH, this does not apply to your car.
And then here's the kicker... most of these people can make over $150K just by telling you stories.
I've given up on dealers, they're a headache.
The 1500rpm jerk is gone. It took me about 10 minutes to replace the $60.00 TCU. Shifts are smooth and consistent, given the updated 2003 software.
I suggest this route for anyone who...
- Has a 2002 C32 with the jerk problem
- Is out of warranty or does not want to use the dealer
- Does not have glycol contamination
While C32 TCU's are hard to come by on ebay, most German car salvage places would be more than glad to sell you a used one.
You can also get your existing unit reflashed for about $400.00. Remember, this fix only works for 2002 C32's. Later models already have the updated TCU.
The part number for the updated TCU is 032 545 12 32



