C32 AMG, C55 AMG (W203) 2001 - 2007

My idea of IC Pump replacement

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Old Aug 27, 2007 | 08:38 PM
  #1  
CNCRaceParts's Avatar
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C32 AMG - Supra Turbo
My idea of IC Pump replacement

Well ive been looking over performance specs for the stock IC pump, the Johnson cm30 pump, and various other pumps on the market... I have done quite a few dedenbear pumps on cobras. The overall performance increase is unbelievable. it drastically lowers intake temps. I just need to figure out whether its worth it or not

Heres what ive come up with

:: Stock pump ::
Inlet: 20mm
Outlet: 20mm
Capacity: 14 lpm / 3.7 gpm
Current Draw: 2.1 amps

:: Johnson pump ::
Inlet: 20mm
Outlet: 20mm
Capacity: 22 lpm / 5.8 gpm
Current Draw: 2.2 amps

:: Dedenbear IC pump ::
Inlet: 3/4 npt
Outlet: 3/4 npt
Capacity: 56.8 lpm / 15gpm
Current Draw: 2.8 amps

Now considering that I am putting a larger heat exhanger on my car, i am afaid that the Stock/Johnson pumps just dont flow enough fluid to support the gallon's worth of increase in the cooling system. Although the dedenbear pump does cost about twice as much as a johnson, it flows about 3 times as much fluid.

I'm currently considering going that route and want to hear your guys opinions. You may be able to think of pros/cons or neccessities/uneccesaries that i didnt come up with.

picture of the pump attached
Attached Thumbnails My idea of IC Pump replacement-ded-wp3.jpg  

Last edited by CNCRaceParts; Aug 27, 2007 at 08:44 PM.
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Old Aug 27, 2007 | 08:44 PM
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From: Whorelando
2003 C32 AMG
I think that that flow rate will be to much and not allow the HE to do its job. I think that the water will be pushed through to fast, and not spend the time needed in the HE to draw out the heat
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Old Aug 27, 2007 | 08:47 PM
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C32 AMG - Supra Turbo
Originally Posted by Magician
I think that that flow rate will be to much and not allow the HE to do its job. I think that the water will be pushed through to fast, and not spend the time needed in the HE to draw out the heat
hmm i know what your thinking, but i need to find this article that explains why greater volumetric flow is better in water cooling systems

its a concept i applied to my liquid cooled computer. ill try to find it and post it up here
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Old Aug 27, 2007 | 08:52 PM
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From: Whorelando
2003 C32 AMG
The size of the HE coupled with the net amount of fluid in the system will be your main determaning factor.
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Old Aug 27, 2007 | 09:02 PM
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Originally Posted by Magician
I think that that flow rate will be to much and not allow the HE to do its job. I think that the water will be pushed through to fast, and not spend the time needed in the HE to draw out the heat

LOL. While you are at it, you should remove your cooling fans too because you want the air to spend the time needed in the HE to draw out the heat.
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Old Aug 27, 2007 | 09:07 PM
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From: Whorelando
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Ok so maybe I dint phrase it correctly, but no need to be a smart ***
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Old Aug 27, 2007 | 10:26 PM
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2003 C-Class Sportcoupe
A few people have installed Johnsonn CM90 pumps on C32 and E55. CM90 flows 90 lpm and has 1.5" fittings. In theory, they can flow a max of 90 lpm, but realistically they don't flow that much because of restrictions in the water cooling system, namely the intercooler. Probably only pushing about 45 lpm in the real world. Problem with the CM90 IMO is it's massive (need to modify mounting bracket) and the 1.5" fittings need adapters to use the stock 3/4 tubing.
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Old Aug 28, 2007 | 01:59 AM
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CNCRaceParts's Avatar
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Originally Posted by pshek
A few people have installed Johnsonn CM90 pumps on C32 and E55. CM90 flows 90 lpm and has 1.5" fittings. In theory, they can flow a max of 90 lpm, but realistically they don't flow that much because of restrictions in the water cooling system, namely the intercooler. Probably only pushing about 45 lpm in the real world. Problem with the CM90 IMO is it's massive (need to modify mounting bracket) and the 1.5" fittings need adapters to use the stock 3/4 tubing.
i took a look at that one and noticed the size specs on it

reason im looking at the dedenbear over the cm90 is mainly due to the fact that it is barely bigger than our stock pump! and also the dedenbear is rebuildable, and has similar port sizes to our current setup

its actually supposed to be a "near direct" swap for lightnings... which is a near direct swap for our c32s
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Old Aug 28, 2007 | 03:13 AM
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Originally Posted by CNCRaceParts
i took a look at that one and noticed the size specs on it

reason im looking at the dedenbear over the cm90 is mainly due to the fact that it is barely bigger than our stock pump! and also the dedenbear is rebuildable, and has similar port sizes to our current setup

its actually supposed to be a "near direct" swap for lightnings... which is a near direct swap for our c32s
Those dedenbear pumps look good and NPT fittings are easier to work with. Although CM90 is magnetic drive, so there is no seal to replace/rebuild. Only thing to rebuild on the CM90 is the motor. Which is better, direct mechanical drive w/seal or magnetic drive?
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Old Aug 28, 2007 | 10:02 AM
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Someone do it, and do dyno runs before and after the swap, then post the mod and the improvements.

(This will be my new canned response to any random mod proposal.)
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Old Aug 28, 2007 | 11:51 AM
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...
Originally Posted by Fifth Ring
Someone do it, and do dyno runs before and after the swap, then post the mod and the improvements.

(This will be my new canned response to any random mod proposal.)
someone buy it for me and i will pay for the dyno runs...
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Old Aug 28, 2007 | 12:07 PM
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Amazon says the Dedenbear pump can be had from Summit, but this one flows even more:

http://www.amazon.com/exec/obidos/AS...CODE/ref=nosim

Dedenbear WP3
Water Pump, Electric, 23 gpm
$277.95

http://store.summitracing.com/partde...5&autoview=sku

""The ultimate electric water pumps.
Dedenbear WP3s are the ultimate electric water pumps for dragsters and roadsters using remote, frame-mounted pumps. These universal pumps weigh just 3.25 lbs. and draw only 3 amps--yet they pump 15 gpm! They can be mounted in any position. Unlike rubber-impeller RV and boat units now in use, these rebuildable pumps feature a hard-anodized, billet-aluminum impeller and custom seal. The inlets accept either 1.25 in. hose or 3/4 in. NPT; the outlets are 3/4 in. NPT.""

Also from Lone Star Racing equipment, for $254.75

http://www.lonestarracing.com/shop/p...oducts_id=1146

Last edited by m444; Aug 28, 2007 at 12:16 PM.
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Old Aug 28, 2007 | 01:37 PM
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Originally Posted by CNCRaceParts
hmm i know what your thinking, but i need to find this article that explains why greater volumetric flow is better in water cooling systems

its a concept i applied to my liquid cooled computer. ill try to find it and post it up here
There's a lot of conjecture about whether or not a higher-flowing IC pump will increase or decrease performance - agree w/ Fifth Ring that dyno runs'll tell the story.

Since I'm not a thermodynamic engineer I don't know jack about this topic, but the logic of "there's an optimal flow rate - faster isn't necessarily better" makes sense to me. If you work off the assumption that AMG's engineers matched the stock system capacity to the surface area of the HE and the flow rate of the IC pump, my guess is that if you double system fluid capacity and HE surface area, you also need to replace the IC pump to one that flows 2x stock to see optimal results. If you upgrade everything to 3x, you'd need a pump that flows 3x stock... etc etc.

However, I also wouldn't be surprised if my math here is overly simplistic... also, perhaps system capacity isn't really a variable here, and it's just HE surface area vs. IC pump flow rate - who knows...

Anyway, if you go through with the mod, good luck! Will be interested to hear the results.
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Old Aug 28, 2007 | 02:49 PM
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Originally Posted by c32AMG-DTM
There's a lot of conjecture about whether or not a higher-flowing IC pump will increase or decrease performance - agree w/ Fifth Ring that dyno runs'll tell the story.

Since I'm not a thermodynamic engineer I don't know jack about this topic, but the logic of "there's an optimal flow rate - faster isn't necessarily better" makes sense to me. If you work off the assumption that AMG's engineers matched the stock system capacity to the surface area of the HE and the flow rate of the IC pump, my guess is that if you double system fluid capacity and HE surface area, you also need to replace the IC pump to one that flows 2x stock to see optimal results. If you upgrade everything to 3x, you'd need a pump that flows 3x stock... etc etc.

However, I also wouldn't be surprised if my math here is overly simplistic... also, perhaps system capacity isn't really a variable here, and it's just HE surface area vs. IC pump flow rate - who knows...

Anyway, if you go through with the mod, good luck! Will be interested to hear the results.

Well, we all know how AMG engineers picked the flow rate of the stock pump. They opened the Bosch catalog. Just like the Ford folks did with the Lightning and Cobra!

I think it's an interesting pursuit, but to be worthwhile, it needs to generate HP under usable conditions. If it simply reduces heat soak when in traffic during the summer, I might not be interested. But give me two tenths off the 0-60 time (or even one tenth) and I may be on board. I kind of doubt that this will be feasible.
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Old Aug 28, 2007 | 05:51 PM
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The graph below simplifies intercooler core efficiency versus coolant flow.

This is a somewhat generic graph, but the same principles apply to 32/55 cores. To achieve optimum cooling there is a certain flow that reaches efficiency peak, any extra flow after that results in a loss of efficiency, but the down slope is very shallow.



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Old Aug 28, 2007 | 06:10 PM
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Originally Posted by Vadim@GMGRacing
The graph below simplifies intercooler core efficiency versus coolant flow.

This is a somewhat generic graph, but the same principles apply to 32/55 cores. To achieve optimum cooling there is a certain flow that reaches efficiency peak, any extra flow after that results in a loss of efficiency, but the down slope is very shallow.



Hard to argue with that chart! More flow, good. Too much flow, bad. Without a computer modeling program, I guess you have to go by trial-and-error.

I'll stay with what Dr. Benz gave me until I see some numbers!
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