C32 AMG, C55 AMG (W203) 2001 - 2007

Supercharger engages and disengages

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old May 25, 2015 | 02:55 PM
  #1  
clp86rom's Avatar
Thread Starter
Junior Member
10 Year Member
 
Joined: Jul 2013
Posts: 20
Likes: 0
2003 C32 AMG
Supercharger engages and disengages [Resolved]

Had to replace a leaking supercharger intercooler. Replace it and all of the associating gaskets with OEM parts again.

When the car is at operating temperatures (in its normal warm position), the supercharger will engage and disengage randomly while cruising on the highway.

Could the IAT sensor cause this?? I am thinking I might have damaged this sensor when I was cleaning out all the stuff of built up coolant with engine cleaner spray and water.

Last edited by clp86rom; May 26, 2015 at 08:47 PM.
Reply
Old May 26, 2015 | 02:57 AM
  #2  
husqvarna's Avatar
Member
 
Joined: Jun 2014
Posts: 113
Likes: 0
C32AMG
Maybe is your intercooler pump.
If so get the updated version i.e. bosch 010, its beter than johnson
Reply
Old May 26, 2015 | 10:48 AM
  #3  
Dollos's Avatar
Member
 
Joined: Sep 2014
Posts: 85
Likes: 5
Mercedes C32
Originally Posted by husqvarna
Maybe is your intercooler pump.
If so get the updated version i.e. bosch 010, its beter than johnson
+1 and its a OEM fit...
Reply
Old May 26, 2015 | 12:36 PM
  #4  
Lenin's Avatar
MBWorld Fanatic!
20 Year Member
 
Joined: Mar 2004
Posts: 2,073
Likes: 27
From: North NJ
2002 C32 AMG, 2013 GLK 350/4, 2015 E63S AMG Wagon
You have to do some basic data logging. Record your IAT and Boost and you will be in s better position to diagnose the issue. You of course replace parts one a time and one of them will fix the problem but that is not the way to run these older high performance cars.
Reply
Old May 26, 2015 | 03:01 PM
  #5  
clp86rom's Avatar
Thread Starter
Junior Member
10 Year Member
 
Joined: Jul 2013
Posts: 20
Likes: 0
2003 C32 AMG
Originally Posted by husqvarna
Maybe is your intercooler pump.
If so get the updated version i.e. bosch 010, its beter than johnson
a big MAYBE

Reason is because my pump does not leak and appears to work as intended. I can hear the pump running when the engine in on, and when the engine is shut off for the first 5 seconds. Obviously fuses are good as well.

but MAYBE

If the pump would be going out, why would the supercharger engage again? You would expect the pump to either fail running or be too weak to cool the system all together.
Reply
Old May 26, 2015 | 03:05 PM
  #6  
clp86rom's Avatar
Thread Starter
Junior Member
10 Year Member
 
Joined: Jul 2013
Posts: 20
Likes: 0
2003 C32 AMG
Originally Posted by Lenin
You have to do some basic data logging. Record your IAT and Boost and you will be in s better position to diagnose the issue. You of course replace parts one a time and one of them will fix the problem but that is not the way to run these older high performance cars.
I agree. I need to do some basic data logging. What are good solutions to data logging?

Yes, no reason to go happy replacing parts for no reason. There must be something causing this new phenomenal ever since this last weekend when I replaced the supercharger intercooler and all associating gaskets.

My supercharger would always stay engaged even after starting to miss fire due to coolant leaking previously into the cylinders.
Reply
Old May 26, 2015 | 03:48 PM
  #7  
insame1's Avatar
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Feb 2011
Posts: 2,562
Likes: 197
From: Austin, TX
2006 E55, 2012 GLK350 & 1992 190e sportline
Are you sure you got the system bled properly? I use the torque app. it works very well on the c32
Reply
Old May 26, 2015 | 04:38 PM
  #8  
Lenin's Avatar
MBWorld Fanatic!
20 Year Member
 
Joined: Mar 2004
Posts: 2,073
Likes: 27
From: North NJ
2002 C32 AMG, 2013 GLK 350/4, 2015 E63S AMG Wagon
Originally Posted by insame1
Are you sure you got the system bled properly? I use the torque app. it works very well on the c32
Exactly my point. If you see that the boost comes on and IATs are staying high after the SC cuts out, then the issue are the high IATs. If the pump is working as you say, then purging the system is the next thing that I would do.
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old May 26, 2015 | 04:54 PM
  #9  
jvakos's Avatar
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2010
Posts: 1,227
Likes: 185
From: Chicago
E63 SL55 996TT C5Z06
Originally Posted by clp86rom
a big MAYBE

Reason is because my pump does not leak and appears to work as intended. I can hear the pump running when the engine in on, and when the engine is shut off for the first 5 seconds. Obviously fuses are good as well.

but MAYBE

If the pump would be going out, why would the supercharger engage again? You would expect the pump to either fail running or be too weak to cool the system all together.
the supercharger can still engage (assuming not malfunctioning) even with a dead intercooler pump if the temperatures are low enough and not causing heat soak. my intercooler pump was dead for 3 years but the car would still have the occasional burst of power and drive normally for 2-3 pulls before heat soak set in and temporarily disengaged the supercharger. you will not see a malfunction light or code thrown with a bad intercooler pump. i read up about it on these boards to figure out what was going on and first checked my fuse which was fried and then listened to the area where the pump is and neve heard it activating.

i bought the bosch 010 pump a year ago for 100 bucks on amazon and had my shop guy install it for 1.5 hours of labor and it was like the car was brand new again... just added that PLM heat exchanger and it stays at 90-95 degrees consistently and been staying cool even with the early 85 degree chicago heat we had the past couple weeks.

check your pump its probably that if your getting intermittant supercharger cut out...
Reply
Old May 26, 2015 | 08:46 PM
  #10  
clp86rom's Avatar
Thread Starter
Junior Member
10 Year Member
 
Joined: Jul 2013
Posts: 20
Likes: 0
2003 C32 AMG
Resolved.

The previous owner had installed the two coolant valves to keep the engine coolant separate from the supercharger intercooler coolant. After installing the new sc ic, i did not open up those two coolant valves to let coolant flow into the new ic :-(

I'm glad i figured it all out before i fried my sc, ic, ic water pump, etc.

Everything is working like it should!

Last edited by clp86rom; May 26, 2015 at 08:49 PM.
Reply
Old May 26, 2015 | 08:46 PM
  #11  
clp86rom's Avatar
Thread Starter
Junior Member
10 Year Member
 
Joined: Jul 2013
Posts: 20
Likes: 0
2003 C32 AMG
BTW...THANK you all for the information!
Reply
Old May 26, 2015 | 09:06 PM
  #12  
clp86rom's Avatar
Thread Starter
Junior Member
10 Year Member
 
Joined: Jul 2013
Posts: 20
Likes: 0
2003 C32 AMG
Some pictures from the process...



















Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 03:53 PM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE