C32 AMG, C55 AMG (W203) 2001 - 2007

Oil pan drain plug

Old Apr 10, 2021 | 06:48 PM
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2003 CLK500, 2008 e350
Oil pan drain plug

Does anyone have any ideas how to remove the rear drain plug that has a rounded head? I just purchased the car and decided to change the oil/filter. Got under the car and found the rear plug head was rounded. I have a gator grip socket that bit really well but still couldn’t get the plug loose. Even had a breaker bar on the socket and still no luck. I thought about trying to chisel the plug but it’ll awfully soft aluminum. Has anyone had this problem and, if you have, how did you get the plug loose?

Last edited by rwolak; Apr 10, 2021 at 06:50 PM.
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Old Apr 11, 2021 | 03:27 AM
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2005 C55 AMG
The rear plug seems to be a perpetual PITA for me. First time, I used a breaker bar and broke my finger by crushing it when it finally broke loose. I nearly did it again last time. I don't know why it's always so tight yet the front is no problem.

Different metals expand at different rates/amounts. I had a Porsche 944 that wouldn't release the oil filter unless the motor was completely cold.

Maybe a pipe wrench with a cold engine? I've used one before on broken bolts that still had enough length to grab.


Last edited by Spooky55; Apr 11, 2021 at 04:36 AM.
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Old Apr 11, 2021 | 07:11 AM
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2003 CLK500, 2008 e350
Originally Posted by Spooky55
The rear plug seems to be a perpetual PITA for me. First time, I used a breaker bar and broke my finger by crushing it when it finally broke loose. I nearly did it again last time. I don't know why it's always so tight yet the front is no problem.

Different metals expand at different rates/amounts. I had a Porsche 944 that wouldn't release the oil filter unless the motor was completely cold.

Maybe a pipe wrench with a cold engine? I've used one before on broken bolts that still had enough length to grab.
Didn't think of the pipe wrench. good idea. I can't imagine why the plug is so tight. I just hope the previous owner didn't put some type of sealant on the plug face.
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Old Apr 11, 2021 | 01:19 PM
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05 c55 silver, 98 Imperial Red C43
Weld a socket onto it?

I had to do this with a rounded steering wheel screw on my 202.
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Old Apr 11, 2021 | 02:46 PM
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2003 CLK500, 2008 e350
Originally Posted by PJmak
Weld a socket onto it?

I had to do this with a rounded steering wheel screw on my 202.
i’m looking at a couple of different bolt extractors. Looks like the plug head is aluminum.
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