C55 AMG fuel level assembly & fuel pump replacement




Everything is accessed under the rear seats. Flip up the rear seats and remove the sound deadening felt. You will then see the two access panels which need to be removed. The center access panel is for the parking brake cable adjustment and does not need to be removed. The C55 has plastic retaining rings holding these units in place which is different than FCP Euro's video of another W203 6 cyl car. This is much like a W211. Gently tap the rings counterclockwise with a wide chisel wrapped with a microfiber rag to remove both of them and proceed to remove all electrical connections and the fuel line. I depressurized the system first prior to disconnecting the fuel line. Also, remove the fuel cap. The old units looked a little tired but not too bad considering. I have no way to judge the old fuel filter either. Replacing these two units was not difficult at all and once again I appreciate the engineering which did not require dropping the fuel tank. Pics below for reference. I may have skipped something but ask questions if something seems omitted.
Have you noticed any change in car's performance?




Success using A211 470 39 94 from W211 E500 , which is much more available to buy
I thought I'll share some experience with my C55 fuel sending unit replacment
I was suspecting that the car is starving for fuel and it needs a fuel filer change,
but on the other hand I am such a tight *** that I thought I'll do more research regarding finding a cheaper OEM replacment.
My car had an original part still in with number A 209 470 01 41 (VDO part# 228 242 003 001) and I could only find the original replacements for approx. $500 USD
After browsing the web, I found out that my part was looking very similar to the the W211 part A211 470 39 94. This type does not have the pressure sensor - same as my C55.
I can see above that Stephen04E55 has the pressure sensor - which would correspond to the 211 470 40 94 part number ( I assume).
Not to spend too much money for the trail'n'error , I bought the cheapest A211 470 39 94 part I could find on Australian Ebay for 100 AUD shipped.
Part fits perfect and the fuel gauge seem to work without issues. Heights and dimensions seem to be identical to the OG unit.
The difference was in the overfill hoses diameter - the ones which are clipped on the top of the fuel pump housing bucket - W211 are bigger. Length seem to be the same.
Since I could not clip them, same as the original hoses were, I fixed them with zip ties. Purpose of those hoses is overfill and I think they'll work as designed.
There is chance that you could reuse the 'old' hoses from the C55 unit, but I thought it's not really required and I was afraid I'll brake some plastics in this process.
There is also a possibility to use a W211 E500 fuel pump 'bucket', which has bigger hose clap point, but I didn't had this on hand of course.
Happy over all , car seems to idle better and start a bit quicker too. I think it react on the throttle pedal quicker as well , but it may be subjective.
I'll clean the injectors now and she'll be all good then

Last edited by miet.; Sep 15, 2023 at 07:36 AM.




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I would have done a pressure test before replacing the unit. Also, depending on how many miles it has, it could be the case that bad fuel might have cause a blockages at the filter. Unfortunately, these filter are not replaceable from what I understand, leaving people to buy new pumps (units). I replaced mine close to 10 years now, no issues (direct OEM from Benz).
Hope you don't run into issues. Just keep in mind that fuel tank environment necessitates proven materials. If you install anything that is not an adequate material for that environment, you might be shooting yourself on the foot.
Thanks for posting
Fuel tank sensor tight installation recognition
[After a] travel distance of greater than 160km the fuel tank sensor tight installation recognition becomes active. Tight installation of the fuel tank sensor is recognized, if the resistance value of he left tank half fuel level sensor (B4/1) and/or the right tank half fuel level sensor (B4/2) does not change by at least a specified resistance value within a certain distance.
Indication: ...the pointer moves to the beginning of the scale and the fuel reserve warning light does not come on.
My fuel gauge now shows full all the time and there is no warning light. After over 100 miles, an analyzer showed both tanks as being full.
The level sensor on my left tank has remained at near 51ohms while the sensor in the right tank is variable. Pump was installed with correct alignment.
I am open to suggestions and have checked both installations. Bad sensor on the pump?





I want to replace the fuel filter and fuel pump in my 2005 C55 AMG with 168K miles while parts are still available.,
Were you able to figure out what happened to your fuel gauge?
Thank you













thank you!
