C63 AMG (W204) 2008 - 2015
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HMS/Widebody and Unibody

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Old 10-04-2019, 08:29 AM
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2010 C300 4MATIC........ 2011 C63 AMG.............. 2015 CLS400 4MATIC.....
HMS/Widebody and Unibody

Hello guys,

Maybe a dumb question but only way to find out is to ask. So everyone knows when you extend with the fender flares or do a wide body there is cutting of the rear oem quarter panels so that the wheels will have no internal block after the flares are installed. But this means cutting into the Unibody of the car, and isn't that a bad thing? Doesn't this affect the structural rigidity of the car?
Old 10-04-2019, 08:51 AM
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I think your assumption is correct. I spent some time as a volunteer firefighter and we received tons of training on extricating people from cars (using cutting tools, cribbing, airbags, jaws of life, etc). The instructor told us that when unibodies replaced vehicle 'frames' the unibodies became the frame. Once the unibody is compromised, car is considered 'totaled'.
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Old 10-04-2019, 09:08 AM
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I'm not very familiar with the installation process, but I thought that you are supposed to replace the cut portion with additional sheet metal welded in place.
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Old 10-04-2019, 09:12 AM
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Here it is. Check about 2:30 minutes in.
Old 10-04-2019, 09:23 AM
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That sounds correct to me. I'd be surprised if you have to cut into the unibody. The unibody is typically the floor, the A, B (sedan), and C posts and the roof. The entire quarter panel area has no unibody unless you cut into the floor or C post.
Old 10-04-2019, 09:28 AM
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I thought it would be like this image shows?

Old 10-04-2019, 09:47 AM
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Also that video doesn't seem typical - they literally cut the outer shell. Seems like wayyy to much cutting/welding...
Old 10-04-2019, 09:49 AM
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Old 10-04-2019, 09:55 AM
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Danke Jasonoff - so at 1:53, he is spot welding it back shut (as predicted) so that the plates keep together
Old 10-04-2019, 10:14 AM
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^^ that one. Just cutting into the skin.
Old 10-04-2019, 10:28 AM
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Originally Posted by Adi-Benz
Danke Jasonoff - so at 1:53, he is spot welding it back shut (as predicted) so that the plates keep together
It's just a double wall panel. Could probably get away with rivets if you you don't have access to a spot welder.
Old 10-04-2019, 10:28 AM
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Cool. In that case I can carry on my plan when I end up finding the right vehicle (alas the search continues!) Expected product alike:

HMS/Widebody and Unibody-dmxztja.jpg
Old 10-04-2019, 10:37 AM
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Originally Posted by Adi-Benz
Cool. In that case I can carry on my plan when I end up finding the right vehicle (alas the search continues!) Expected product alike:

So that’s why you had an sl550 VIN you needed searched 😁
Old 10-04-2019, 12:17 PM
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LOL you got me 😂 almost bought it
Old 10-04-2019, 12:18 PM
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Originally Posted by Adi-Benz
LOL you got me 😂 almost bought it
Why didn’t you? Do you have a c63?
Old 10-04-2019, 12:49 PM
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W463
Originally Posted by Jasonoff
Thanks for posting!

As long as the 2 sheets of steel are welded back together and sealed there are no issues. This is how the factory does it as well in other parts of the chassis.
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Old 10-04-2019, 12:56 PM
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Edit Nah nobody cares

Last edited by Adi-Benz; 10-04-2019 at 09:02 PM.

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