C63 AMG (W204) 2008 - 2015

Carbon Fiber Engine Cover

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Old 04-04-2021, 03:57 PM
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2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Carbon Fiber Engine Cover

Just another dumb idea. Procrastinating on moving my power steering pump to get my last SAI tube out. Looking at my engine bay, with everything else carbon the sprayed black engine cover was bothering me, miss my old Carbonio cover. Tried hydro dipping it in carbon print a few weeks ago and it looked TERRIBLE - not even close, if you’re thinking about it just don’t. So I decided to teach myself how to skin parts in real carbon fiber over the long weekend. So far it’s coming out nicely for a first try. Just done with first couple of epoxy coats, probably won’t be finished for another week or so. Now I’m looking around for other parts to do... coolant overflow tank next maybe...






Last edited by BLKROKT; 04-04-2021 at 09:49 PM.
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04-04-2021, 09:22 PM
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2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Originally Posted by Phil1305
Looks good, it's always nerve wracking trying a new skill.

As for the bubthing wouldn't using a propane torch help clean up the finish?
You’re just trying to get me to turn it blue, I’m onto your tricks Phil

Exactly right though. Using a heat gun on low between coats to get rid of bubbles. Third coat turned out great, starting to think it might actually look reasonably nice when done...


Old 04-04-2021, 04:20 PM
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12 C63BS Magno Alanite Grey, 22 X3M Brooklyn Grey, 08 BMW E93, 22 Ducati Desert Sled, John Deere 3R
Looks great so far, can't wait to see the finished product!
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Old 04-04-2021, 05:24 PM
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C63 AMG 507 Edition
Looks awesome man !!
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Old 04-04-2021, 07:07 PM
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That is awesome man. Really really nice
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Old 04-04-2021, 08:19 PM
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AWESOME!!!
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Old 04-04-2021, 08:52 PM
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2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Thanks guys. It’s a little tricky to work with, especially the epoxy. Getting the mix perfect isn’t as straightforward as you’d think, cure time is hugely temperature dependent, and I can already tell that getting the finish bubble/defect free is going to take a lot of sanding and recoating.

With that said, I need more practice. Wonder if there’s a market for me to make these - any interest?

Will post up more progress as I get closer. Any suggestions on what to skin next? Wish I had my intake manifold off, that would look so sweet in carbon...

Epoxy clear coat 3 of 5 going on now...
Old 04-04-2021, 08:57 PM
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Looks good, it's always nerve wracking trying a new skill.

As for the bubthing wouldn't using a propane torch help clean up the finish?
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Old 04-04-2021, 09:22 PM
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2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Originally Posted by Phil1305
Looks good, it's always nerve wracking trying a new skill.

As for the bubthing wouldn't using a propane torch help clean up the finish?
You’re just trying to get me to turn it blue, I’m onto your tricks Phil

Exactly right though. Using a heat gun on low between coats to get rid of bubbles. Third coat turned out great, starting to think it might actually look reasonably nice when done...



Last edited by BLKROKT; 04-04-2021 at 09:50 PM.
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Old 04-04-2021, 11:39 PM
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Originally Posted by BLKROKT
Thanks guys. It’s a little tricky to work with, especially the epoxy. Getting the mix perfect isn’t as straightforward as you’d think, cure time is hugely temperature dependent, and I can already tell that getting the finish bubble/defect free is going to take a lot of sanding and recoating.

With that said, I need more practice. Wonder if there’s a market for me to make these - any interest?

Will post up more progress as I get closer. Any suggestions on what to skin next? Wish I had my intake manifold off, that would look so sweet in carbon...

Epoxy clear coat 3 of 5 going on now...
I would love this... sign me up. And without paying 2,000 for Renntech intakes for not much performance, I wonder just for looks you can do this with the row airboxes lids? I would love that look under my engine bay.
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Old 04-04-2021, 11:51 PM
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Originally Posted by BLKROKT
You’re just trying to get me to turn it blue, I’m onto your tricks Phil

Exactly right though. Using a heat gun on low between coats to get rid of bubbles. Third coat turned out great, starting to think it might actually look reasonably nice when done...


lololol, of course blue all the things!!!!

That's good, yea I always see when guys do epoxy clear stuff they use a propane torch or heat gun. Glad the 3rd coat came out nice.
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Old 04-04-2021, 11:57 PM
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Originally Posted by BLKROKT
Now I’m looking around for other parts to do... coolant overflow tank next maybe...
To get some practice in, you could always make some Radiator Block Off Plates. Start with a super cheap base then practice the carbon fiber/epoxy on top. Also if they aren't perfect, who cares. Since they are in a sort of hidden area. I bet you could get 20+ people who would buy one.....I'm also really lazy and this seemed like two birds one stone thing lol.
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Old 04-05-2021, 12:21 AM
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2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Originally Posted by INS1GNIA
To get some practice in, you could always make some Radiator Block Off Plates. Start with a super cheap base then practice the carbon fiber/epoxy on top. Also if they aren't perfect, who cares. Since they are in a sort of hidden area. I bet you could get 20+ people who would buy one.....I'm also really lazy and this seemed like two birds one stone thing lol.
That’s a good idea bud, thanks. The small issue is that the rad support structures are a little different in PFL vs FL, and even coupe vs sedan. All I have is my coupe template to go off of.

I was thinking of trying my grill next.
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Old 04-05-2021, 07:36 AM
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Started skinning some parts for my Ultima. Haven't got down to this level of proficiency yet. I do use a digital scale to weight the amounts of resin and hardener in order to get the exact % mix as prescribed by the manufacturer. Works well and hardening indeed is temperature related. Doing it with in-door "normal" temperatures helps.
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Old 04-05-2021, 12:56 PM
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So,, you have made your car heavier with lightweight carbon fibre
Old 04-05-2021, 01:37 PM
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Originally Posted by swedepat
So,, you have made your car heavier with lightweight carbon fibre
Ha ha that’s right, I’m now about 1lb heavier oh no

Coat 5 drying before sanding and finishing



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Old 04-05-2021, 02:03 PM
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Nice!
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Old 04-05-2021, 03:57 PM
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Originally Posted by BLKROKT
Ha ha that’s right, I’m now about 1lb heavier oh no
Well, it´s a step in the wrong directions if wanting to have a fast trackweapon.
Never ever ever put on weight, golden rule.

No matter how small the weight is, it´s the error in thought that matters
Old 04-05-2021, 04:27 PM
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Originally Posted by swedepat
Well, it´s a step in the wrong directions if wanting to have a fast trackweapon.
Never ever ever put on weight, golden rule.

No matter how small the weight is, it´s the error in thought that matters
I’ve lost over 400lbs net from the car. I didn’t ask for weight advice, get out of here with your “error of thought” bullshît.
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Old 04-05-2021, 04:57 PM
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Originally Posted by BLKROKT
I’ve lost over 400lbs net from the car.
Pffft, only 400lbs? Amateur...
Old 04-05-2021, 06:25 PM
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Originally Posted by Jasonoff
Pffft, only 400lbs? Amateur...
Yeah I know I’m such a loser my car weighs 35xx lbs, I must have a thought processing problem
Old 04-05-2021, 06:27 PM
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Originally Posted by BLKROKT
I must have a thought processing problem
Likely born with it...
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Old 04-05-2021, 09:56 PM
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Could have made me an offer to sell it back to you....haha, nah, looks good though! Also learned a thing. ++
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Old 04-06-2021, 11:31 AM
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That looks really good, far better than I expected from the first picture
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Old 04-06-2021, 12:16 PM
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Originally Posted by Silversun262
Could have made me an offer to sell it back to you....haha, nah, looks good though! Also learned a thing. ++
Haha. Yeah I only sold it because I couldn’t bear to cut it up to fit on with the RENNtech intake. This is gonna turn out about 75% as good which is fine for me. Glad the Carbonio cover found a good home!
Old 04-06-2021, 04:36 PM
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Thumbs up

Originally Posted by BLKROKT
Haha. Yeah I only sold it because I couldn’t bear to cut it up to fit on with the RENNtech intake. This is gonna turn out about 75% as good which is fine for me. Glad the Carbonio cover found a good home!
I can totally understand. If I remember correctly, I had to send you my OE cover as part of the deal. So, looks like that one found new life covered in CF.
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