Damaged Coolers From Road Debris
A semi pull out in front of me on the highway on Sunday and covered my car in debris from its trailer.
I got stuck behind him briefly till I could get out into another lane and away from all the crap he sprayed all over the road and my car.
I washed the car later that day to find red coolant on the garage floor.
Initially I thought the radiator had been punctured so I went and got the system pressure tested.
On inspection we found that the small coolant reservoir on top of the engine in front of the turbos had emptied out.
The radiator guy topped it up and pressure tested it to find a pin hole leak in the cooler that sits vertically in front of the radiator (Is this the water to air transmission cooler?).
I have heard from a mate that these coolers have been damaged on a number of cars from similar situations.
All three of my coolers are now now heavily dented from this debris.
Any thoughts on repair, warranty, upgrade replacements and mods on how we can stop debris from damaging our coolers.
Left air dam cooler
Right air dam cooler
Centre cooler with pin hole leak, connected to small reservoir.
Last edited by RDO247; May 22, 2018 at 09:16 PM.
Thinking maybe a tighter mesh in front of our OEM mesh might mitigate this issue. Does EC or AMS offer upgraded coolers?
Thinking maybe a tighter mesh in front of our OEM mesh might mitigate this issue. Does EC or AMS offer upgraded coolers?
If its it's a common issue it could been seen as a fault in design???
I wonder if we can use this forum to raise this issue here in Australia.
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Last edited by amg8; May 15, 2018 at 11:13 PM. Reason: Add image
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I have to make a custom mesh for my CLS soon.
My guess is damaged coolers such as mine below could have their effectivity reduced by ± 3-5%.
Last edited by RDOCA; May 23, 2018 at 10:14 AM.
Last edited by RDOCA; May 23, 2018 at 10:30 AM.
I first noticed something mechanically was wrong a few hours later when I got close to my destination. My transmission oil temp started running high. Normally it is steady at 183F, but it stayed steady at 190F instead and would climb when I slowed down from highway speed. Got up to low 220s when I finally got to the hotel.
I called up my mechanic right away, and he and I tried to remotely diagnose the car. For whatever reason I initially didn't think about the asphalt pieces maybe causing it, and when I looked at the reservoir on top the engine it didn't look empty because a bit of a bit of residual coolant caught in the front corner. My mechanic first thought it could be one of the two pumps going bad. He said they are cheap POS pumps and break all the time. By that point though, I noticed the front radiator was wet.
Found a piece of asphalt basically melted to the radiator, almost like it hit and the molded/formed to the radiator, mostly patching the hole that it had made. I pretty much had a slow leak the entire way to my destination that finally went dry right before I got there. We didn't find the leak location until everything cooled off and the asphalt piece popped off when I tried to refill the resevoir. It was pretty noticeble too; a stream of water was shooting out thw front grille directly onto my foot. To onlookers I'm sure it looked like Herbie from The Love Bug peeing on someone's foot.
According to my mechanic, the low-temp circuit that was hit is a pretty weird design because it ties the transmission cooler line and the air intercooler line into the same circuit. He said other than the high transmission temps I should have also felt a pretty noticeable drop in power because of the inability to cool the intake air. The ECU would have gone into a soft safe mode to prevent damage. He said that more than likely wouldn't have thrown a CEL but would have been recorded where he'd have been able to read it.
Had to leave my car for a week at an out-of-state dealer waiting on parts. They ended up covering it under warranty. Even my mechanic didn't expect them to do it. But they did. I told them pretty much the same story as above, so it's not like they didn't know what caused it. But for whatever reason they covered it.
That being said, they did do a crappy job otherwise. My front bumper was crooked (not bad, bit nociteable), and they cleaned up none of the coolant mess left by the leak. Not only that, they didn't bleed it properly either and had to deal with bubbles belching coolant out the relief hole all over the top of my engine for several weeks after I got the car back.
I first noticed something mechanically was wrong a few hours later when I got close to my destination. My transmission oil temp started running high. Normally it is steady at 183F, but it stayed steady at 190F instead and would climb when I slowed down from highway speed. Got up to low 220s when I finally got to the hotel.
I called up my mechanic right away, and he and I tried to remotely diagnose the car. For whatever reason I initially didn't think about the asphalt pieces maybe causing it, and when I looked at the reservoir on top the engine it didn't look empty because a bit of a bit of residual coolant caught in the front corner. My mechanic first thought it could be one of the two pumps going bad. He said they are cheap POS pumps and break all the time. By that point though, I noticed the front radiator was wet.
Found a piece of asphalt basically melted to the radiator, almost like it hit and the molded/formed to the radiator, mostly patching the hole that it had made. I pretty much had a slow leak the entire way to my destination that finally went dry right before I got there. We didn't find the leak location until everything cooled off and the asphalt piece popped off when I tried to refill the resevoir. It was pretty noticeble too; a stream of water was shooting out thw front grille directly onto my foot. To onlookers I'm sure it looked like Herbie from The Love Bug peeing on someone's foot.
According to my mechanic, the low-temp circuit that was hit is a pretty weird design because it ties the transmission cooler line and the air intercooler line into the same circuit. He said other than the high transmission temps I should have also felt a pretty noticeable drop in power because of the inability to cool the intake air. The ECU would have gone into a soft safe mode to prevent damage. He said that more than likely wouldn't have thrown a CEL but would have been recorded where he'd have been able to read it.
Had to leave my car for a week at an out-of-state dealer waiting on parts. They ended up covering it under warranty. Even my mechanic didn't expect them to do it. But they did. I told them pretty much the same story as above, so it's not like they didn't know what caused it. But for whatever reason they covered it.
That being said, they did do a crappy job otherwise. My front bumper was crooked (not bad, bit nociteable), and they cleaned up none of the coolant mess left by the leak. Not only that, they didn't bleed it properly either and had to deal with bubbles belching coolant out the relief hole all over the top of my engine for several weeks after I got the car back.
Good to hear that warranty replaced yours.
Lets see how I go.
I've got someone who will fabricate new upgraded units for me.








