ABC System problems
I have also heard some people mention having the system flushed first before replacing a valve block. Thank you for any help you can provide.
-Christina




I have also heard some people mention having the system flushed first before replacing a valve block. Thank you for any help you can provide.
-Christina
I have also heard some people mention having the system flushed first before replacing a valve block. Thank you for any help you can provide.
-Christina
The most common symptom that occur with a faulty valve block are one sided sagging suspension after the vehicle has been off for a while, but then goes back to normal when the vehicle is started. The less common symptom is a one sided sagging suspension when the vehicle is running.
Here's the solutions according to the symptoms:
Sagging suspension/engine on = Flush ABC fluid
Sagging suspension/engine off = Replace front or rear valve block
Sagging suspension/engine off AND on = Replace front or rear valve block
Labor (from WIS):
Flush ABC = 2.2hours
Install front valve block = 2.2hours
Install rear valve block = 0.9hours
The part alone is in excess of $1000, so no matter the case, I highly recommend you get this done under warranty. My rough guesstimate on TOTAL labor hours is 4-6 based on the procedure in WIS. Good luck
Last edited by ~CL500~; Jan 4, 2009 at 08:12 PM.
What year is your car? Oh, and btw, welcome to MBWorld! Make sure to visit the OT once in a while too. Also, double check the fluid level of the ABC. It should be at the upper level detent when the car is off.
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That's because there is no substitute for good taste mbgrl500!
Also make certain to check the ABC fluid level yourself! I had the recall work done on my car and watched the tech add fluid and say the car was ready. He gave me the bottle of fluid left over (3/4 full) and said I may need it sometime. Cool, I thought.
A couple of weeks later the car sagged a bit and I would have to push the ABC button to get lift after start-up. I decided to check the fluid level myself and found it low. I ended up adding almost the 3/4 ltr. of fluid I got at the dealer. It was a relatively meticulous and time consuming process to get the level right, but was well worth doing. If you want it done right...
The car profile has not dropped since and the ride is now oh so right!

Good luck!
Then a miracle happens and the ABC light is off and the car drives fine... Have been doing this for years now....lol The dealer tells me it's the ABC front axle control unit and would replace, but the last 3 times after the ABC problem I was in for problems that where all misdiagnosed.... So for me to trust the dealer is hard.
Has anyone else had a problem that sounds like this?
Now I am having a steering problem as well... Not sure if it is the pump or the rack, but need to figure out. I keep getting mixed calls so haven't replaced that yet just driving around with a crazy sound when steering.
Sucks since I only have 80k for miles on this car.




That's because there is no substitute for good taste mbgrl500!
Also make certain to check the ABC fluid level yourself! I had the recall work done on my car and watched the tech add fluid and say the car was ready. He gave me the bottle of fluid left over (3/4 full) and said I may need it sometime. Cool, I thought.
A couple of weeks later the car sagged a bit and I would have to push the ABC button to get lift after start-up. I decided to check the fluid level myself and found it low. I ended up adding almost the 3/4 ltr. of fluid I got at the dealer. It was a relatively meticulous and time consuming process to get the level right, but was well worth doing. If you want it done right...
The car profile has not dropped since and the ride is now oh so right!

Good luck!

It's a <$200 part and 1 hr. labour. Good luck.
Oh yea, when at the dealer ask to buy a MB STAR SERVICE Service Manual Library DVD for your car. It's $100 and worth much more. The DVD contains ALL diagnostics, repair procedures, diagrams, part locations and functions, TCB and DTBs, which is where I found out the solution to your problem.
The rest is up to you.
Last edited by Ifari; Sep 20, 2009 at 05:49 PM.
Thanks for your help, "Greetings from Madrid.
Enjoy your vacation!
Remember also to keep the ABC fluid topped up always to avoid problems with the ABC pump.
I bought a 2002 CL500 about 3 months ago with 77,000 miles on it. About a month ago I heard and felt a very faint grinding noise - like a bearing going out. Finally, a got the ABC warning light, but it only came on once. The grinding noise was noticeable at about 800 to 1200 rpm. I took it to an good MB independent, and they replaced the ABC pump and the pulsation damper and flushed the ABC fluid. I've only driven the car about 500 miles since then and everything is great again. The cost was approximately $2,400 in California.This week I had the spark plug wires replaced and the automatic tranmission shift module replaced because it was getting more difficult to move the gear shift out of the Park position. This was only a little over $1,200 total for both issues. I am told that the W215 is an expensive vehicle to maintain. I believe it. A different indepent garage where I used to take my BMW's told me to steer clear of the MB's with ABC because of the expense. But after driving the CL500, it was an awesome ride. After many other BMW's, Corvette's, etc, there is nothing that compares to my CL500.
Now all I need to do is replace the drivers side sun visor which no longer stays in the up position and the hinged mirror door is broken.
Bill Dye in California
but ive replaced the same front strut twice, the accumulator, pump, reservior, block valve, and control module, and i still have the same problem
some of the above work was done by the dealer at no cost for "good faith"
just saw the recall for the sensors and the high pressure hose, i assume the its the hose breaking apart internally that damaged the blockk valve seats, and other components
aside from these problems, i would still buy another, there is no other ride like the SL-55 AMG
a few weeks later i had a puddle of fluid under my car, and it was towed back to the dealer, who said the strut they replaced was bad and replaced it again with a another strut
that lasted about 2 months, and the car started dropping while off and while idling
so then they went on to replace the accumulator, the reservior, the control module
but they never did any of the recall repairs, they claimed they even spoke to MB in germany for advice, and got nothing excpet to stsrt replacing all components under the problem was solved
a lot of the repairs were done in good faith, at no cost to me, but i did spend about $3K initially
i assume that the hoses are continuing to fragment particles into the system, so no matter how many times you flush the system, or replace the block valves eventually new broken particles will cause the seats of the valve not to sit properly or even damage them


