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Building the V8 Kompressor ! (Warning for 56k Users)

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Old 01-30-2003, 02:16 PM
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2003 CL55 AMG
Building the V8 Kompressor ! (Warning for 56k Users)

Just thought everyone would like to see these from Germancarfans.com. The exact link is : http://www.germancarfans.com/news.cf...014.002&Page=1

"One technician, one engine: engines assembled by hand and subject to tight quality controls at Mercedes-AMG"

Old 01-30-2003, 02:17 PM
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Old 01-30-2003, 02:17 PM
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Old 01-30-2003, 02:17 PM
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Old 01-30-2003, 02:18 PM
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Old 01-30-2003, 02:18 PM
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Old 01-30-2003, 02:19 PM
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Old 01-30-2003, 02:33 PM
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All i can say is pretty impressive!! That is exactly how german engines should be made!
Old 01-30-2003, 02:43 PM
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Thumbs up V8 Kompressor

All I can say is what beautiful engines! Everybody should have one in their car.
Old 01-30-2003, 07:39 PM
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hehe.. must suck when you miss one single bolt! that must be super SUPER hard work!
Old 01-31-2003, 12:20 AM
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Very interesting, the quality of the castings is impressive. Note how part of the AMG "uniform" is also removing wrist-watches to avoide the chances of them damaging components or getting snagged in the machine tools. The machine to tighten all the cylinder head bolts together is especially interesting. It must make building engines for a Chrysler Neon seem a bit tame...
Old 01-31-2003, 05:22 PM
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hwo can you tell they take of their watches?
Old 01-31-2003, 10:06 PM
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Originally posted by awiner
Thanks for posting, I was always curious about whether or not it was true that each AMG tech was assigned to only one engine.


Well, your name definately says it all, great pics.


This would probably be the coolest tour that a car-nut like me could take.

Last edited by Joe55; 01-31-2003 at 10:09 PM.
Old 02-01-2003, 12:33 AM
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It's a great way to build limited production engines because every person can do the complete job so if people are off sick or on vacation, production can continue. It also adds interest. I would think that by the time you've made your 1000th engine, you'll be ready for a change though even in this environment.

About 15 years ago, I saw Porsche making V8s for the 928 on a line with 20 stations so that at any one time, each person was only making part of the engine. That left them exposed to people leaving/being absent, so they had to move people around regularly to spread the skills as well as providing interest.

What really surprises me is the size of the supercharger (picture just above). You can see it from the top of the built engine of course, but seeing it out took me by surprise.

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Old 02-01-2003, 12:53 AM
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Originally posted by blueSL

What really surprises me is the size of the supercharger (picture just above). You can see it from the top of the built engine of course, but seeing it out took me by surprise.

Yeah.... That is one big beast huh ?
Old 02-02-2003, 04:01 PM
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Great pics, the best I have seen here on this forum, supper interesting!
Old 02-02-2003, 04:59 PM
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Thanks for the pics Awiner, very interesting indeed
and i have to agree that supercharger is really big, never thought it actually took that much space
Old 02-02-2003, 06:01 PM
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The supercharger also comsumes 91 bhp when running at full speed, about 15% of the gross power output, leaving a net of 500.... No wonder the gas mileage is as it is....
Old 02-07-2003, 10:02 PM
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04 - S600 Sport
Great pics but there is something missing!

The White Gloves!!!

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