CLK-Class (W208) 1998-2002: CLK 200, CLK 230K, CLK 320, CLK 430 [Coupes & Cabriolets]

Radiator Replacement How Hard is the Job?

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Old Dec 7, 2015 | 05:29 PM
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Mercedes 2002 clk 430 CV
Radiator Replacement How Hard is the Job?

I have a 2002 CLK 430, Are there any DiIY pictures for changing a radiator?
And how hard is the Job? Any suggestions.
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Old Dec 7, 2015 | 09:36 PM
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From: SCV SoCal
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Hard is a relative term. I didn't think it was hard. Drain the radiator, unbolt the fan shroud, disconnect the transmission lines (do not lose the brass washers), disconnect the hoses, unbolt the upper brace, remove the plastic cold air intake bits, and it comes right out.

I probably have photos, but I'm out of town until the weekend.

When I put mine back together, the rubber spacer that held the radiator in place had to be replaced. I have part numbers at home, but they were less than $10 retail at my local dealer - which means AutohausAZ could have probably supplied them for $2. After changing the radiator, I had the transmission fluid service done. It was due, and I know I must have left a little in the old radiator.

While the radiator is out, it's a great time to look at the belt tensioner.
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Old Dec 8, 2015 | 11:01 PM
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On scale of 1-10 in car repairs, I give it a 2. Pretty easy stuff. Good note on not losing the copper washers, they are strange size, and can't be found locally. Luckily I finally found it in the Crack of the driveway after searching a few stores with no luck.

With the radiator out, there is lots of stuff that could be checked and replaced for maintenance. Belt, tensioner, definitely the top plastic small pulley, it's $5-10 and the only reason I ever had to tow the car when it snapped. Maybe thermostat and hoses are a good idea. Check for play or noise in all the pulley bearings. Water pump replacement really not that hard at this point.

I quickly capped the trans lines, then squeezed in a few ounces of fluid at the end to account for loss.
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Old Dec 9, 2015 | 11:35 AM
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Mercedes 2002 clk 430 CV
What copper washers are you referring to?
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Old Dec 9, 2015 | 11:36 AM
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Originally Posted by michael59
What copper washers are you referring to?
Where the transmission fluid cooling lines attach to the radiator.
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