rotor and pad replacement.....oups, problem
I recently bought a new set of pads and rotors and decided to do the job this W.E
Jack the car
Remove Wheel
Remove Caliper
Remove rotor
install new rotor
Install pads in calipers (they look good)
put back the loaded caliper...
wheel wont turn at all, even with pad out of the way...
remove calipers...
wheel won't turn
remove rotor...
wheel turn.
Is it possible that the rotor screw is too long for my new rotors ?
I mean thinner rotor wall made the rotor screw to jam the wheel ?
Opinions please.




If you are replacing the front, the disk/rotor does not have anything to hold it in place. There is a small countersunk 5mm allen key screw that is merley there for lining it up correctly with the bolt/lug holes and serves no other purpose apart from stopping the rotor from falling on your foot !
Check that the new rotors and old rotor are the same thickness approxiamtely, you will obviously find the new one is thicker as it has not worn.
If the calipers have been pushed back to accomodate the new pads then this should allow the wheel to turn.
If you are replacing the rear rotors, then the wheel bolts if too long can touch the internal footbrake drum brake and prevent the wheel turning. However if you are just replacing the rotors then nothing should have changed?




Are you sure the rotors are not touching the heatsheild?
Same problem. Now my suspicion goes on the differential itself...
Last edited by clk320_; May 17, 2016 at 09:50 PM.
Last edited by optimusprime m1; May 18, 2016 at 04:52 AM.
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Have you tried to insert a wheel bolt instead of the small location screw and see if the wheel turns with the new rotors.
As already suggested, offer up the old disc with the new and see for differences.
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Last edited by clk320_; May 18, 2016 at 05:53 AM.




Then to break this down:
- Old and new rotors are the same - no issue
- Heat shield not rubbing - no issue
- Allen key in or out - no issue
- Wheel bolt in or out - no issue
- Hub does not rotate fully with either rotor on or off? - no issue
On the last point the wheel not rotating is how it should behave when you have the vehicle in Park if an automatic. It will only rotate if the gear selector is in Neutral or if the engine is on and the car is in drive but safely strapped down of course.
It's not exactly as if I had de EB engaged because it start to rotate and stop after a short while (1 or 2 revolutions). I checked the parking brake and it is not engaged.
Working on Rear Wheels. I didn't remove no screw except during the brakes replacement and I putted all back as it should be. Anyway, even when I remove the calipers and the rotor the problem still the same. I can take a picture tonight and post it but the best would be a video. On a picture you will just see what is supposed to be. No sign of breakage or leak or whatever else. I don't know if I can post a video. ..
I am not a MB certified tech but I have some knowledge....
No the EB is not engaged and the problem occurs even when motor is On and on the Drive position.


Its a RWD, anyway, I don't know a CLK with FWD, Thanks anyway for the effort and patience.
To lowphat, no my wheel wasn't normal.
I have to say that optimus had a partial solution: Yes it was a problem with my ER. No it wasn't engaged but....
When I installed the spacers on my rear wheels, a couple of month ago, I had too long bolts. I replaced them with shortest ones. Everything was fine until recently, when I changed my brakes.
There was a broken spring which was in contact with the rotor when I install it. That's what made the rotor to jam.
Thanks everyone for your help.
Last edited by clk320_; May 21, 2016 at 10:09 AM.






