CLK-Class (W209) 2003 on: CLK 270 CDI, CLK 200K, CLK 200 CGI, CLK 240, CLK 320, CLK 350, CLK 500, CLK 550 [Coupes & Cabriolets]

My Engine Died! R.I.P

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Old 03-21-2014, 06:36 AM
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CLK 240 - 2003
Originally Posted by Beichtvater
I have the W208 320 with the m112.940 and i guess the W209 320 has the M112.955. I live in Germany and my car isn´t US spec. too
great so i guess that was the answer to my question thanks man
Old 03-21-2014, 08:08 AM
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Originally Posted by Beichtvater
My Engine would probably look like yours if i would not clean the vent/degassing holes in the head cover last year. It is a known problem of the M112 engines. http://www.m112technikcheck.bplaced....nalproblem.htm

Also the oil draining hole in the head can have a cast skin that makes problems and has to be opened and look like this.
http://www.m112technikcheck.bplaced....inken%20ZK.jpg

The Engine number depends on the type of your car and model year. Usually written down in your Datasheet. I can see it with the vin in my EPC/WIS.
The number usually is located underneath the engine, not easy to describe. In the area where the engine and transmission meets.
http://www.teilehalle-fm.de/ebay/Fot...4/CIMG9664.JPG
Very interesting. I thought all those issues were sorted by 2000, I have seen many M112 engines do over a million Km's in Asia without being touched but serviced to the book. This has always been considered a bullet proof engine.

boull, I meant to post yesterday but got tied up in trustee meetings.

When your tech fits the new engine tell him to ensure that all vacuum lines, breathers & the EGR circuit & valves are clean. Also make sure that the runner flaps etc. in the inlet manifold are clean. They get fouled up over time due to captive breathers.

Good luck!
Old 03-21-2014, 08:11 AM
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CLK 240 - 2003
Originally Posted by Glyn M Ruck
Very interesting. I thought all those issues were sorted by 2000, I have seen many M112 engines do over a million Km's in Asia without being touched but serviced to the book. This has always been considered a bullet proof engine.

boull, I meant to post yesterday but got tied up in trustee meetings.

When your tech fits the new engine tell him to ensure that all vacuum lines, breathers & the EGR circuit & valves are clean. Also make sure that the runner flaps etc. in the inlet manifold are clean. They get fouled up over time due to captive breathers.

Good luck!
Thanks Glyn for the info. will do
Old 03-21-2014, 05:35 PM
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Purely out of interest, will the 240 ecu run the 320? If the injectors are relatively slightly larger then the duty cycles might be spot on? Otherwise problems in open loop mode?
Old 03-28-2014, 09:29 AM
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CLK 240 - 2003
New engine deployed.
new issue came up ...
we recoded the differential to know that the engine has been swapped for a 320.

the thing that happens while driving is that when i floor it, as the RPM hits around 3000 or 4000, it cuts off and break your neck.. and then re-continue to close on the gear it is in.

the mechanic said that the issue is that the differential would need to be swapped with a 320 one!

what's next? ur transmission cannot sustain! u need to change that as well? :@
Old 03-28-2014, 10:15 AM
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CLK55 W209, CL63 W216
The differential? That doesn't make any sense. Are you talking about the transmission?
Old 03-28-2014, 10:30 AM
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CLK 240 - 2003
Originally Posted by megacrazy
The differential? That doesn't make any sense. Are you talking about the transmission?
nop as per the mechanic, this is a differential problem

i was to ask about the price of a differential for a 320 (ends with .327) whereas the one i have now ends with .346
Old 03-28-2014, 11:02 AM
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CLK55 W209, CL63 W216
The differential simply puts the power to the ground...it's a set of gears...unless it's broken it shouldn't cut out at any specific RPM range...If it was broken it should've been doing the same thing with the old engine as well.
Old 03-28-2014, 11:11 AM
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Originally Posted by megacrazy
The differential simply puts the power to the ground...it's a set of gears...unless it's broken it shouldn't cut out at any specific RPM range...If it was broken it should've been doing the same thing with the old engine as well.
its not the differential, its the interaction between the computer and the differential.
Old 03-28-2014, 11:11 AM
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CLK 240 - 2003
Originally Posted by megacrazy
The differential simply puts the power to the ground...it's a set of gears...unless it's broken it shouldn't cut out at any specific RPM range...If it was broken it should've been doing the same thing with the old engine as well.
nop that is being done on the new engine only...
he told me that since the engine is bigger now, and the differential was made for a 240 engine, that might be the issue...

now you threw me in a loop.. i dont want to pay money for something that will not fix my issue. then why is it that the numbers of the differentials are different?
Old 03-28-2014, 11:17 AM
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CLK 240 - 2003
Originally Posted by Quadcammer
its not the differential, its the interaction between the computer and the differential.
we did the update for the computer as a precaution just in case.

didn't work as in the issue still is there
Old 03-28-2014, 11:28 AM
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CLK55 W209, CL63 W216
Yeah I would guess at a tuning/computer/fuel/transmission issue. The differentials are different but they shouldn't "cut out" ant any one point.
Old 03-28-2014, 11:31 AM
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CLK 240 - 2003
we tried to see if the fuel pump was the issue, we linked a gauge to it to see if it is cutting the fuel on that selected RPM, turned out the fuel pump is working fine (around 400 something on the gauge)
Old 03-28-2014, 02:03 PM
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CLK55 W209, CL63 W216
So let me get this straight...the transmission disengages at a specific RPM and then re-engages...that's what you're saying?
Old 03-28-2014, 02:14 PM
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CLK 240 - 2003
Originally Posted by megacrazy
So let me get this straight...the transmission disengages at a specific RPM and then re-engages...that's what you're saying?
well i don't know if that the transmission,
yet i made a video which is easier i guess than trying to describe it with words.



this is the video i have done, parked on the side, then took my lane and floored it (D).. what you see it that when the RPM hits 3000rpm, lost like 200RPMs, (something is wrong) then jumps back like a bullet!
Old 03-28-2014, 02:28 PM
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CLK55 W209, CL63 W216
Ok that's better. Does it do the same thing with ESP off...have you tried putting it in dyno mode? Does it do it in every gear...what if you shift manually?
Old 03-28-2014, 02:48 PM
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^ +1 - the yellow triangle flashing indicates that ESP is kicking in. This indicates that the system has detected some wheelspin or loss of traction, so it cuts the engine to help you regain control.
Old 03-28-2014, 02:53 PM
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CLK55 W209, CL63 W216
Yeah if it's not that then I would probably start checking the new engine...MAF, injectors, the fuel system in general, TPS etc...all this assuming it's not an ECU issue.

If the differential was an issue it should be making some sort of noise...plus start troubleshooting with the items that were changed, not components that worked fine before the "mods".
Old 03-28-2014, 04:26 PM
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+1 not the differential, an open differential cannot do anything at all except work normally or fail catastrophically and have pieces of it everywhere. The different numbers probably refer to slightly different final drive ratio or a slight change to the design.

I still want to know what you do to make sure the fuel injection and timing is correct for the new engine while running on the ecu for the smaller engine. Just flash it?
Old 03-28-2014, 04:33 PM
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CLK55 W209, CL63 W216
Originally Posted by tw2
+1 not the differential, an open differential cannot do anything at all except work normally or fail catastrophically and have pieces of it everywhere. The different numbers probably refer to slightly different final drive ratio or a slight change to the design.

I still want to know what you do to make sure the fuel injection and timing is correct for the new engine while running on the ecu for the smaller engine. Just flash it?
Yup. Not a lot of details on how the engine was installed...however the fact that this mechanic recommends changing a diff in connection with this problem would probably make me take this car somewhere else
Old 03-28-2014, 09:53 PM
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Originally Posted by Rudeney
^ +1 - the yellow triangle flashing indicates that ESP is kicking in. This indicates that the system has detected some wheelspin or loss of traction, so it cuts the engine to help you regain control.
My question would be how the ECU detects wheelspin. I would think the ECU and/or TCU compares flywheel speed to some other sensored drive component down stream. If you overlay this with the changes made, the source of the problem will be nearby.
Old 03-29-2014, 06:31 AM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
The ESP looks to the SAS & wheel rotational data from the ABS sensors. (Plus Yaw sensors etc.)

I would start by checking every harness connector you disturbed & giving it a clean with switch cleaner. Check the main ESP connector. The ESP unit is mounted on the face of the ABS block. Reset the SAS by turning the steering from lock to lock 5 times.
Good luck.

Last edited by Glyn M Ruck; 03-29-2014 at 06:37 AM.
Old 03-29-2014, 11:22 AM
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CLK 240 - 2003
will do a reset to the SAS.

no this does not happen on every gear, only the gear that i start from.

this is on manual shifting and automatic as well.

i will go and check another opinion and take everything here into consideration.

by the way, did a change to the MAF, installed another used one and a new BOSCHE one and the issue still persisted.

but one small thing, the ESP kicks in after the engine takes of at around 4000 RPM.

when the issue is happenign the triangle is not flashing.. how can it be that the ESP is kicking in?

sadly, dono what happened to my cluster, cannot access dyno mode..
my cluster works by pushing it for like 30 or 40 seconds to get access to dyno mode, not working.. also did a 3 click on the reset and nothing happened as well!
Old 01-15-2020, 03:57 AM
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Originally Posted by Beichtvater
My Engine would probably look like yours if i would not clean the vent/degassing holes in the head cover last year. It is a known problem of the M112 engines. http://www.m112technikcheck.bplaced....nalproblem.htm

Also the oil draining hole in the head can have a cast skin that makes problems and has to be opened and look like this.
http://www.m112technikcheck.bplaced....inken%20ZK.jpg

The Engine number depends on the type of your car and model year. Usually written down in your Datasheet. I can see it with the vin in my EPC/WIS.
The number usually is located underneath the engine, not easy to describe. In the area where the engine and transmission meets.
http://www.teilehalle-fm.de/ebay/Fot...4/CIMG9664.JPG
Sorry for bringing up an old thread. I seem to have an issue with blue smoke on start for about 2 seconds or so. This appeared rather suddenly, three days after doing an oil change a while back. Googling brought me to this thread, and the above quote mentions a oil drain hole that can have a cast skin. None of the links work for me, returning a 404 error. Could someone possibly point me in a direction as to where this oil drain hole with a cast skin is situated? I have a 1998 model W210 E280 fitted with a M112 engine. I might also add, car has terrible gas mileage and a rather weird smell out the exhaust. By the way, its def blue smoke.

Would greatly appreciate any advice or guidance.

Regards
Cedric
Old 01-15-2020, 04:07 AM
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More googling, and I cam across this post and pic




Would this be the offending culprit? Another pic shows it actually goes down into the rear of the engine block, where i think it runs down to the sump


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