refilling the ADBlue tank
I don't plan on allowing MB to fill my ADBlue tank with their expensive fluid when I can purchase it so much cheaper at a local truck stop, but my question is " do I just unscrew the cap on the tank and use a funnel to add the fluid"? That seems way too easy.
And by the way, our last vehicle was an 05 CLK 500, which was a great little sports car, however, we love the comfort, looks and features of this Blutec. And up here in the foothills we're getting 37 - 38 MPG, which is fantastic for a full size luxury vehicle.



Last edited by SiGe35; Apr 6, 2013 at 07:45 PM.
MB wants its owner to empty the tank every 20K and refill it. I had read their concern is the fluid over the 20K period will evaporate over time and possibly throw off the concentration in the tank. Not sure how true this is but it does out gas / evaporate; because I have opened the cap and received a strong waft of the urea when I fill it up every 10K.
Here is a video about it, towards the end there is an actual MB engineer servicing the system.
Last edited by SiGe35; Apr 6, 2013 at 07:57 PM.
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MB wants its owner to empty the tank every 20K and refill it. I had read their concern is the fluid over the 20K period will evaporate over time and possibly throw off the concentration in the tank. Not sure how true this is but it does out gas / evaporate; because I have opened the cap and received a strong waft of the urea when I fill it up every 10K.
Here is a video about it, towards the end there is an actual MB engineer servicing the system.
Mercedes-Benz AdBlue Technology - YouTube
AdBlue has a shelf-life and will eventually crystallize causing damage to bluetec injection components. The reason Mercedes service guidelines suggest complete replacement of the fluid every 20k.
The Best of Mercedes & AMG
You make a good point. I'm sure the commercial long haul manufacturers have a service schedule with similar guidelines. AdBlue dries into a sticky residue rather quickly when exposed to the atmosphere. I'm sure this product can seriously clog and damage system components if proper maintenance isnt done.
Also recommend buying a cheap fluid transfer pump and keeping it for adblue use only. They are great, you can use it to fill the tank and to empty out the tank, all for $8.
http://www.harborfreight.com/multi-u...ump-66418.html
There wasn't enough clearance to get a good grip on the check valve with the bottle attached. I bought a couple of 1-1/2 plastic plumbing fittings at Lowe's, their stock number 23903. This fitting has a 1-1/2" male pipe thread, wrench flats and a cylindrical section. I cut the cylindrical section off and beveled the cut edges. I skived some material out of the bore of the threaded section (the end opposite the wrench flats is smaller because of mold draft) until it was a light press fit over the check valve assembly. I roughed up the check valve OD and fitting ID with emery paper and put a light coat of epoxy resin on the check valve OD and plumbing fitting ID. I pressed the fitting onto the check valve, with the wrench flats facing the check valve cap, until the dimension from the plumbing fitting shoulder to check valve end was one inch. Now, I can grab the wrench flats with my fingers and remove the bottle and check valve as an assembly!
There wasn't enough clearance to get a good grip on the check valve with the bottle attached. I bought a couple of 1-1/2 plastic plumbing fittings at Lowe's, their stock number 23903. This fitting has a 1-1/2" male pipe thread, wrench flats and a cylindrical section. I cut the cylindrical section off and beveled the cut edges. I skived some material out of the bore of the threaded section (the end opposite the wrench flats is smaller because of mold draft) until it was a light press fit over the check valve assembly. I roughed up the check valve OD and fitting ID with emery paper and put a light coat of epoxy resin on the check valve OD and plumbing fitting ID. I pressed the fitting onto the check valve, with the wrench flats facing the check valve cap to a depth of one inch. Now, I can grab the wrench flats with my fingers to remove the bottle and check valve as an assembly!
Comment: I scored a line above the check valve locking ring with a snap blade knife and deepened it with a very thin pull saw blade from Hobby Lobby. Then I broke the locking ring off with needle nose pliers.




