Air Filter Replacement '08 E320 BlueTec
It is my understanding there are 2 air filters and that replacing them is not really a DIY job as they're hard to get at and the MAF sensors require recallibration after filter replacement.
Suggestions and advice are greatly appreciated.




It is my understanding there are 2 air filters and that replacing them is not really a DIY job as they're hard to get at and the MAF sensors require recallibration after filter replacement.
Suggestions and advice are greatly appreciated.
I am not talking about the cabin air filter which is indeed very easy to replace.
The ones I am refering to are the two air filters on the BlueTec. I'd replace them myself it were not an overly complicated DIY job, which I read it is. Especially w/ the recallibration of the MAF sensors.
So my question is can I assume that the air filters (not cabin filter) are still usable and don't need replacement as long as the clogged air filter symbol does not show on the instrument panel.
You take off the intake piece that connects both sides to the turbo then two bolts on each air filter assembly and they pull out with some wiggling.
I recommend changing ever 20K or so as it has been said that a clogged air filter can cause excess oil going through the turbo and possibly even cause the famous oil cooler leak. I don't know anything about a light warning you to change them and even if there was one i would do a physical inspection every oil change anyway.
I just did the oil cooler fix last week and when I checked the air filters was shocked at how bad they had gotten with only 30k on them and think that might have been why it was leaking so bad. So if changing your air filters early can prevent the hell I went through I would do it once a month if needed lol but yeah check every oil change and be ready to replace ever 20k.
As for recalibrating the MAF I haven't done that and haven't noticed any issues and have put about 300 miles on the car since.
Last edited by samaritrey; Mar 17, 2015 at 08:51 PM.
Air boxes come out and the filters are replaced on a workbench. Take your time, remove what ever is in your way to make room, and be careful with the wiring harness. It is a DIY job. Also do the fuel filter while your at it.
The MAF sensor is supposed to account for variable airflow, including clogging filters.
I believe that you have to recalibrate if you change the MAF sensors.
I drain the fuel filter at every oil change and change the fuel filter every second oil change.. or about 20Kmiles
Last edited by efzauner; Mar 17, 2015 at 09:55 PM.
Btw. Samaritrey, a picture of the clogged A/F warning light can be found on p. 367 of the 2008 manual.
I see you guys also drain the fuel filter which I've never done. I have replaced the F/F twice by the dealer, a place I try staying away from as much as possible. I guess I'll start a new post on that in order to learn more on that subject. Thanks again everybody.
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Draining the water from the fuel filter is simple. For my R320, (yes plutoe, I have WIS and read ar47.20-p-0793oma for my model)
The procedure calls for attaching a hose/tube to the drain pipe on top of the black drain knob/valve... and with ignition on to activate fuel pump, open the valve and observe the fuel draining into a container until there is no water left. I only recall having water once right after I purchased my supposedly certified pre owned... never once since. I don't bother with a hose, I just hold a cloth to the drain hole... there is not much fuel that comes out.
As for resetting using Star, well I gather it is the procedure "Reset quantity mean value adaptation data using STAR DIAGNOSIS" In theory yes, as the engine management system stores current value status and adapts from there. If you don't reset it will take a few miles to re-learn the new value instead of starting from zero.
Plutoe, do you know what happens if we don't reset? Never heard of issues with this in the 4 years I have been on this forum.
Log your fuel usage. When MPG starts down check the air filters.
On diesels with particulate filters (DPF) MPG drops about 10% as the filter fills with soot. Then falls through the floor for a brief spell when raw diesel is dumped to burn the soot out.
Regarding fuel mileage not gas mileage that is one big circle jerk--nobody drives there car as if it was on a test bed--that's why the word estimate is important.
However like all things consumers do not behave the same---thank goodness, but you have my rational for why I am on the opposing side of this argument!!
As with the low oil idiot light, the air filter idiot light does not, can not, trigger until bad things are happening.
You say you trust the manufacturer? The manufacturer says "replace every 20,000 miles." The idiot light is only there for exceptional situations such as a bird in the intake or a flock of locusts. Or mice building a nest.
I agree a dirty air filter is not hurting anything other than performance. And that the one performance metric available for mere mortals to measure is MPG. For the past 40 years MPG has always been a reliable forwarding of coming issues. Nothing has changed. Some noses are too high in the air to log fuel and calculate MPG, afraid someone will call them "cheap". Fine, its their loss not mine. For those people we have idiot lights.
On vehicles with a more knowledgeable ownership a spring loaded analog gauge is attached to the intake side of the air box. An electrical connection is also present to trigger the idiot light but otherwise one can open the hood and look directly at the gauge to know just how blocked the filter. Likewise one can replace the filter and see the difference on the gauge. Ford Powerstroke.
Nobody is perfect, not even the Uber Engineers in Stuttgart!
The appearance of warning lights is not the way to maintain a car. Some may even be faulty. I get "check oil level", "check coolant level" and even a "low break fluid" level warning that where all false negatives... I can imagine false positives too where something is wrong and the warning light does not tell you!








I'll discuss it with the consulting engineer who designed this;
http://www.harley-davidson.com/store...ance-tuner-kit
And I plumbed my own house.
Your credentials?




Read your owners manual before trying to do what you might think is simple maintenance
Last edited by Schnellfahrer; Mar 31, 2015 at 12:24 PM.
My new air filters are in and my knuckles are slightly chafed. Mileage is the same as before plm 36 mpg and the old air filters were not all that dirty to my great surprise. I'm not going to worry about the fuel filter for a while especially since I heard through the grapevine that MB now recommends changing the F/F every 40K instead of 20K. I haven't heard that confirmed though and I don't want to start a rumor so you have to check this for yourself.




The filters on pictures were taken from my new purchase. Car was driven in Tennessee, with more bugs, but I have feeling that at 160,000 miles, those are still factory filters (thanks to 100% dealer service in well stamped book).
I drive diesels with air minders, that tell me when to change filters and even on those that I kept for 100,000 miles the filters were still clean.
Bottom line, the filters below add 2 seconds to 0-60 acceleration time, yet mpg seems the same and NO LIGHT, NO ERROR.
But think about it >>> clog filters = less acceleration= less fuel consumption.
Last edited by kajtek1; Jul 4, 2016 at 11:03 PM.




The box bolts- on top via grommets as well, so it will work in this position, but long term effect can be pretty bad.
So I tried to fit the legs into grommets and it turn almost impossible for single person.
You have to bend the box to fit between engine and fender, while you don't have much grab on the top and you work blind.
Took me about 10 trips from top of the engine to under to recheck before I was able to set the box on grommets rings and finally long bar from under pushed the legs into grommets.
If you want to do it right alone, you better get one of those construction cameras with flexible shaft.


