Is this the end of my OM642?
I noticed it after a coolant leak developed.
I'd appreciate any advice as to what may be wrong here. Is this holing a known issue? Is it repairable at any sensible cost?
It was a relatively common issue on the straight 6 diesel circa 2005 (648 diesel?). I didn't experience it on mine, but I did have to mess with it when I replaced the head gaskets on my '05 Duramax. It had leaked long enough to where I had to replace the valve cover - the injector leak had coked the hole about 1/2 full. It did not come apart gracefully. Fortunately, a new valve cover was less than $200.
Last edited by rapidoxidation; Jul 31, 2025 at 12:41 AM.
It was a relatively common issue on the straight 6 diesel circa 2005 (648 diesel?). I didn't experience it on mine, but I did have to mess with it when I replaced the head gaskets on my '05 Duramax. It had leaked long enough to where I had to replace the valve cover - the injector leak had coked the hole about 1/2 full. It did not come apart gracefully. Fortunately, a new valve cover was less than $200.
It could be an injector leak, it's hard to tell with all the black stuff on there. But would an injector seal leaking cause loss of coolant? The amount of coolant that comes out when the car runs is quite a lot.
Given the truck has some other issues it's going to Copart tomorrow. I am going to look for a GLE450 or GLE580 to replace it.





I sold my GLE 300D as it become too small for me and the friend bought it from me. She commute 40 miles 1way and with stiff knee, she needs taller vehicle.
Loves 600 miles range on the tank.





