E-Class (W124) 1984-1995: E 260, E 300, E 320, E 420, E 500 (Includes CE, T, TD models)

car isn't starting up

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Old Aug 31, 2008 | 12:58 AM
  #1  
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car isn't starting up

I searched already, and it think it might be the fuel pump relay, but these are the symptoms (1995 E320):
About a year ago, the car wouldn't start up one day after work. I tried cranking a couple of times, but it wouldn't start. After about 3 tries it started up. Didn't happen again for a couple of months, and then the same thing, about once a month.
In the last 2 months it has started happening at least once every 2 weeks if not more often. By this point, i realized that when i turned the key to 'on', if i didn't hear the fuel pump start to hiss, then there was a 90% chance it wouldn't start. so now when she won't start, i sit there and keep turning the key off and on until i hear the pump come on, and then i can crank it and it starts, though once in a while it will start even if i don't hear the hiss of the pump.
the last straw was last night when it took about 45 minutes to get it going, and i noticed that the check engine light came on too, after a few seconds, which i had never noticed before.
when it finally started, it ran perfectly and i used the incident as an excuse to drive as fast as possible, to get home 'before anything happened'.
so, sorry for the long post, but wtf is wrong with the car?? and if it IS the fuel pump relay, where is it so i can fix it?
i remember reading a post a while ago about older OVP's made in Austria being cr@p or something like that, could that be the problem?
there's nothing more embarrassing than cruising into a gas station with some good tunes on, filling up, sliding back into the car, and then.... 'ah, *****..'
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Old Aug 31, 2008 | 01:54 AM
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Originally Posted by ZedStyle
I searched already, and it think it might be the fuel pump relay, but these are the symptoms (1995 E320):
About a year ago, the car wouldn't start up one day after work. I tried cranking a couple of times, but it wouldn't start. After about 3 tries it started up. Didn't happen again for a couple of months, and then the same thing, about once a month.
In the last 2 months it has started happening at least once every 2 weeks if not more often. By this point, i realized that when i turned the key to 'on', if i didn't hear the fuel pump start to hiss, then there was a 90% chance it wouldn't start. so now when she won't start, i sit there and keep turning the key off and on until i hear the pump come on, and then i can crank it and it starts, though once in a while it will start even if i don't hear the hiss of the pump.
the last straw was last night when it took about 45 minutes to get it going, and i noticed that the check engine light came on too, after a few seconds, which i had never noticed before.
when it finally started, it ran perfectly and i used the incident as an excuse to drive as fast as possible, to get home 'before anything happened'.
so, sorry for the long post, but wtf is wrong with the car?? and if it IS the fuel pump relay, where is it so i can fix it?
i remember reading a post a while ago about older OVP's made in Austria being cr@p or something like that, could that be the problem?
there's nothing more embarrassing than cruising into a gas station with some good tunes on, filling up, sliding back into the car, and then.... 'ah, *****..'
Zed

I had the same issue and same symptoms with my '87 190 16V.

I had the relay(s) changed for much $$$$ and the mechanic was saying that it would happen again soon, as the fuel pumps were gone and the relay would burn out again.

It seems that corrosion (water in the gas?) would cause a high current draw in the pump motors that would burn out the relay, or cause a fire! He would not warranty the work.

Scared me enough to change the pumps too.
More $$ = No problems after that.

This may not be your problem, but I suggest you think about it. Do you run your tank low? Do you have cold mornings with condensation forming in your tank? Low quality fuel?

I'm sure you take good care of your car, but I'm sure you wouldn't want to lose it.

Good luck.
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Old Aug 31, 2008 | 09:02 AM
  #3  
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From: REHOBOTH BEACH DE
88-300CE TWIN TURBO, 99-C43, 05-G55K, 71-280SL, 94-E320 CAB, 08 CLK63 BLACK SERIES
Zed

Look behind the battery for a small green cube with four prongs that plugs into its socket.
It has a fuse built in much like the OVP.

After market unit may be black, not green, but still a small cube.

Ed A.
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Old Aug 31, 2008 | 09:56 AM
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1995 E320 SE, 162,000 Miles (Sold) 2007 CLK350 Cabriolet 2014 ML550
Originally Posted by 190E 16V
Zed

I had the same issue and same symptoms with my '87 190 16V.

I had the relay(s) changed for much $$$$ and the mechanic was saying that it would happen again soon, as the fuel pumps were gone and the relay would burn out again.

It seems that corrosion (water in the gas?) would cause a high current draw in the pump motors that would burn out the relay, or cause a fire! He would not warranty the work.

Scared me enough to change the pumps too.
More $$ = No problems after that.

This may not be your problem, but I suggest you think about it. Do you run your tank low? Do you have cold mornings with condensation forming in your tank? Low quality fuel?

I'm sure you take good care of your car, but I'm sure you wouldn't want to lose it.

Good luck.
If that's the case then I would change out the relay and see what happens. That idea about the fuel pumps and corrosion sounds a bit far fetched to me. The fuse should blow before the relay contacts burn up if that were the case. The relay is probably just worn out from years of use.
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Old Aug 31, 2008 | 12:19 PM
  #5  
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I second the OVP relay, this caused me much trouble when cold starting in the winter, however, I remember smelling unburnt fuel.
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Old Sep 2, 2008 | 12:44 AM
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thanks much guys, i'll swap out the relay first and see if that helps.
finally, any idea on where to get one (and how much i might have to pay), or should i just order it from the dealership?
thanks again!
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Old Sep 2, 2008 | 07:41 AM
  #7  
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From: REHOBOTH BEACH DE
88-300CE TWIN TURBO, 99-C43, 05-G55K, 71-280SL, 94-E320 CAB, 08 CLK63 BLACK SERIES
Originally Posted by ZedStyle
thanks much guys, i'll swap out the relay first and see if that helps.
finally, any idea on where to get one (and how much i might have to pay), or should i just order it from the dealership?
thanks again!
Zed

The fuel pump relay should be around $30.00.

Try your dealership as they may look up the correct part number based on your VIN.

May pay a bit more but better chance of getting the correct part
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Old Sep 2, 2008 | 10:48 AM
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1990 300ce
I'm definitely no expert here so please correct me if I'm wrong. But I had to replace my fuel pump relay in my car and it was actually included in the MAS Control Unit (which is much more expensive that $30 unfortunately).

From memory, I was told that the older 124's have a separate fuel pump relay, but the later ones (which include my 1990) have the relay imbedded in the MAS Control Unit.

I just did some quick searching on a parts website and I can't find the fuel pump relay or the MAS Control unit listed as a part available for your car. So maybe I'm way off here.
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Old Sep 3, 2008 | 01:39 PM
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i just bought a new OVP and a fuel pump relay from autohausaz.com. let's see what happens...

PS is the fuel pump relay in the relay box behind the fuses in the engine compartment? thanks!
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Old Sep 3, 2008 | 03:06 PM
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From: REHOBOTH BEACH DE
88-300CE TWIN TURBO, 99-C43, 05-G55K, 71-280SL, 94-E320 CAB, 08 CLK63 BLACK SERIES
Originally Posted by Bigpete123
I'm definitely no expert here so please correct me if I'm wrong. But I had to replace my fuel pump relay in my car and it was actually included in the MAS Control Unit (which is much more expensive that $30 unfortunately).

From memory, I was told that the older 124's have a separate fuel pump relay, but the later ones (which include my 1990) have the relay imbedded in the MAS Control Unit.

I just did some quick searching on a parts website and I can't find the fuel pump relay or the MAS Control unit listed as a part available for your car. So maybe I'm way off here.

That's why I recommended trying a dealer with the VIN as parts sometimes change in a model year run.
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Old Sep 3, 2008 | 03:44 PM
  #11  
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Yeah.

I'm sure you're fine Zed... the only way you would've ordered the wrong part is if the catalog is incorrect on autohausaz.
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