E-Class (W210) 1995-2002: E 200, E 220D, E 240, E 290TD, E 300TD, E 200, E 240, E 280, E 320, E 420, E 430 (Wagon, Touring, 4Matic)

CV axle replacement on 2000 E320 4Matic

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Dec 19, 2008 | 04:11 PM
  #1  
Chiro's Avatar
Thread Starter
Junior Member
 
Joined: Jun 2007
Posts: 41
Likes: 0
From: Vancouver Canada
1991 190E:1998 E320 4Matic wagon : 2000 E320 4Matic
CV axle replacement on 2000 E320 4Matic

I had a torn cv boot and decided to try and resolve the issue myself..It was right side on my 4Matic. I also replaced the lower ball joint at the same time. I encourage you to do it yourself, it was not a difficult job. However, I had the luxury of an extra vehicle , so I took my time and didn't allow myself to get discouraged.

You do not need any special tools and it is a fairly straight forward job and you can save a ton of money doing it yourself. I have an account with alldatadiy.com for 16bucks a year and followed their instructions with a few mods that I will share. You do not need to remove caliper and rotor! And I did not loosen the lower wishbone nuts (lower control arm.) Nor did I need to remove the underskirt.

1. remove center disc on mag and loosen axle nut or bolt whichever you have before jacking car..27mm?..If you didn't do this you will have to put a screwdriver into the cooling vent of the rotor and brace it against the caliper then loosen the axle bolt/nut.
2. jack up car be safe , take all precautions .
3.Remove the tire .Detach the retaining bracket of the torsion bar from the lower wishbone...13mm two bolts ...simple
4.pull the rubber mount off the torsion bar...simple ..use a crow bar to push down on the torsion bar
5.remove the tie rod to steering knuckle self locking nut (22mm), you may need to use a 5mm hex in the hole in top of the bolt to keep the bolt from turning when you remove the nut (simple) .Press (knock) tie rod end out of steering knuckle..you will have to bang it with a small sledge hammer to loosen it ...it will come, bang the yolk on the steering knucle that it sits in ,not the tie rod itself. No special tools other than a heavy hammer.
6.Press supporting joint out of the steering knuckle (22mm ). This is the lower ball joint to steering knucle. Remove the bottom nut first and then pry the steering knucle away from the ball joint . Again I had to use my small sledge hammer . Now if you choose you can remove the top nut on the lower ball joint so you can remove and replace it.
7. Detach the shock absorber from the lower wishbone..22mm ..simple
8. Press down on the torsion bar with a crow bar and move it over the retaing bracket and out of the way. I used two small crow bars ...simple
9. Pull steering knuckle outwards and slide axle shaft out of the front axle shaft flange. Tie steering knuckle to one side with suitable wire etc...simple
10. Press out and remove the front axle shaft. I used a large screwdriver, laying underneath the car. I pried out the inner cv joint from the tranny...not difficult. Go to utube and see how it is done if need be .
11. Press down on the lower wishbone when removing the axle..careful not to damage axle ....simple.No fluid came out rom tranny when I did this.
12. I bought a new axle from Phil at www.mercedesshop.com for $125.00 USD. It is made in China but says it meets or exceeds manufactures spcs.
13. Install is in reverse order.
14. Relace all self locking nuts that you are suppose to ,tie rod ,ball joint ,shock absorber etc as they are self locking. I bought them at Mercedes ..cheap.
15. I bought new cv boot kits ($30) and will rebuild axle I took out as I have two 4Matic Mercedes.

So do a bit of research , I recommend buying the alldata program so you can see all the diagrams. Look up the lower ball joint online so you can appreciate the anatomy of it ..it will make removal easier as there is a positioning pin on it that you need to be aware of. If this is your first time doing this allow 5 hours or so. I could now do this in 2 hours or less. UTube was a great resource watching removal and replacement of the axle. Torque bolts to proper specs. Axle nut is approx 220lbs/ball joint and tie rod approx 75 lbs but check yourself. Alldata gives torque in NM , you will need to multiply that by (.74) to get foot pounds.

Good luck , be safe , have fun and you'll be able to tell your friends you did it. !
Reply
Old Dec 19, 2008 | 04:34 PM
  #2  
ohlord's Avatar
MBWorld Fanatic!
 
Joined: Apr 2007
Posts: 6,171
Likes: 16
300E a couple 1994 w124wagon E320 Wagon/,1971MGB Track/Rally, MG Midget Autocross ,2000 E320 wagon.
Nice

write up.
Good idea to replace ball joint on both sides.And you need to get it aligned now.
Hunter machine.
You may also want to post the diy on benzworld.org in the w210 section.
Reply
Old Dec 20, 2008 | 10:39 PM
  #3  
Ozcan's Avatar
Member
20 Year Member
Photogenic
 
Joined: May 2003
Posts: 95
Likes: 0
From: Washington DC Area, USA
E430 4matic 2001 & ML430 2000 both Silver / Ash
I am attaching these drawings since they are related to your topic. One shows the torque spects. They may be helpfull.
Good luck
Attached Thumbnails CV axle replacement on 2000 E320 4Matic-.jpg   CV axle replacement on 2000 E320 4Matic-b.jpg   CV axle replacement on 2000 E320 4Matic-c.jpg   CV axle replacement on 2000 E320 4Matic-d.jpg  
Reply
Old Dec 21, 2008 | 08:16 PM
  #4  
dgiturbo's Avatar
Super Member
 
Joined: Dec 2007
Posts: 898
Likes: 9
From: Woodstock, IL
His 2019 RAM Cummins Turbo Diesel Laramie; Her's 2007 ML320 CDI P3; Mine BMW R1200R
Hey, thanks guys..I have this repair coming up... Think I will try to wait till spring, as that car does very little driving, and the boot only has a small crack.
Great help!!!
Reply
Old Mar 4, 2009 | 12:26 PM
  #5  
Chiro's Avatar
Thread Starter
Junior Member
 
Joined: Jun 2007
Posts: 41
Likes: 0
From: Vancouver Canada
1991 190E:1998 E320 4Matic wagon : 2000 E320 4Matic
Well it warmed up in Canada and I was able to complete replacing the cv boots, both inner and outer . However the inner seemed fine ..but what the heck. Just a few notes .. Previously I said that you didn't have to remove the under skirt to remove the axle ..while this was true on the right side , not so on the driver's side (North America). You need to remove it because you have to knock out the axle shaft and I used a 3 foot piece of 2x4 and my trusty small sledge ...a few taps on the inner cv joint and it popped right out...easy. Just a note , I reverse the process when reinstalling...worked great. Remember when installing the cv bands or clamps that they are size specific, the thicker one goes on the outer cv boot. I made the mistake and had to go buy an additional one. When separating the outer cv joint, put the axle in a vice wrapped in a towel so as not to mark axle...hold the splines of the outer joint horizontal with the axle and give a good wrap on the outside housing on the cv joint and the joint will separate nicely...easy. U-tube was a good resource especialy the ATV clip on how to remove cv joint. Messy job but easy! ..You can do it!! You will need special crimpers to crimp the cv bands KD makes the tool for 30 bucks or getr a cheaper knock off. My understanding is there are two tools for this job depending on the bands or clamps included in the cv boot kit. There is a band tightening tool and also a crimping tool. My kit ccontained the crimping kind..identified by litte 'ears' on the clamp... By the way my chinese axle that i replaced (from Phil at mercedesshop) is still running great.
Reply
Old Nov 6, 2009 | 08:27 AM
  #6  
raybenz's Avatar
Newbie
 
Joined: Sep 2009
Posts: 6
Likes: 0
560 SEC
Exclamation Axle bolt

Which way to turn the axle bolt during removal? Is this counter clockwise tread?
Reply
Old Apr 4, 2012 | 10:34 PM
  #7  
illest's Avatar
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2006
Posts: 1,219
Likes: 94
From: MD
w210 AMG or S213
Working on doing this job on my 98. Both outer boots are split. I got a new axle from peachparts for one side because it has been acting up for a while. I will update this post with what I learn along the way.

1. It is easier to remove the axle nut with the wheels off if you have the older 12 side collar nut. With the wheel on its hard to apply torque with a breaker bar.
Attached Thumbnails CV axle replacement on 2000 E320 4Matic-imag0110.jpg  

Last edited by illest; Apr 4, 2012 at 10:44 PM.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 1 votes, 5.00 average.


All times are GMT -4. The time now is 11:20 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE