E-Class (W211) 2003-2009

Help!!! in the middle of 2008 E350 rotor / brake pad replacement

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Old 06-06-2018, 08:44 PM
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Help!!! in the middle of 2008 E350 rotor / brake pad replacement

I am attempting to replace the front brake pads and rotors on my wife's 2008 E350. I removed the two 18 torx bolts on the inside of the calipers - thinking that would release the assembly. It didn't.
I then went to knock out the push pins (to enable me to remove the pads) and possible expose some bolts I had missed. When I pushed on the pins, it did loosen that side (hard to describe) and brake fluid started dripping on the floor.

Either there is a seal that I loosened (or tore) or something else happened.

Question 1) How does one remove the caliper assemble to allow the rotors to be removed.
Question 2) Did I screw something up (leaking fluid can't be good) or will that take care of itself when the inner caliper bolts are tightened back up?

Thanks in advance
Old 06-06-2018, 09:00 PM
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2003 CL 600
You aren't supposed to unbolt the caliper halves. You probably need a new caliper.

The caliper comes off with two bolts from the inside, down on the knuckle.

https://mbworld.org/forums/c63-amg-w...e-caliper.html

See docs posted there.
Old 06-06-2018, 09:51 PM
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I realized my mistake after the post. I have the two bolts by the knuckle off and the rotor off.
I can't believe I need a new caliper. Is there seal / gasket kit and / or can I just retighten the caliper bolts?
Old 06-06-2018, 11:21 PM
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Having never opened one personally and because the brakes are such a safety critical thing, I'd suggest replacement only. If you put it back together and for some reason it fails later on, the results could be very, very bad.

A good used caliper on Ebay would be safer than re-bolting yours, or take it apart, clean it thoroughly, see what the surface looks like (if it has a gasket/seal or some sort of sealant), and see if you can reassemble it correctly.
Old 06-07-2018, 12:13 AM
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2008 E350 4Matic, 2011 E350 4matic
I don't think that they're even that expensive, there's lots of options on rockauto.com.
Old 06-08-2018, 12:32 PM
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'99 CLK/05 E500 WAG
Pelicanpart.com has good tutriols
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Old 06-08-2018, 05:04 PM
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Make sure that you pinch the brake line of fluid is still draining or you will have another problem to fix when the reservoir and abs bleed out.

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