Tuning and longevity?
P.s no disrespect to any of the tuners on here! Keep doing what you guys are Doing!
Last edited by bob2011; Jul 12, 2015 at 03:45 AM.




I would assume (bad idea I know) that the folks who tune tend to drive more aggressively than your average driver and that habit may lead to premature wear. But how do you go about attributing that to either the tune or aggressive driving? My sense is that manufacturers build their cars so that under normal driving conditions you are no where near the limits of the design and parts. So if you tune a car and drive normally with slightly faster acceleration and perhaps better fuel economy you are putting slightly more stress on the car but are likely well within its limits. If you do experience a breakdown or repair on part of the powertrain affected by a tune, chances are it was going to happen anyway.
It's another story when you start pushing the car and driving harder, and if you don't do that then I wonder why you'd bother investing in a tune or other modifications unless there are efficiency gains.
So, yeah. I'm curious about this as well.




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The bottom line is that any time you add power through tuning, you increase the chances of failures. It could mean going from 2% to 3% or 80% to 95%, but it all depends on the platform and the tune.
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On my original comments that vanished into space, I wrote out four paragraphs and I guess I just don't type fast enough to beat out the session timer on the site. Next time I'll write out my comments in Word or Notepad and then cut and paste them into a post.
The way I look at what constitutes a “safe tune” is you have to look at how MB sets up (tunes or more accurately programs the ECU ) the same engine / transmission pairing across their various models to determine what would be the “safe” upper limit, from the perspective of both longevity and reliability. For example, in my case I have a 2015 E550, which is the same M278 engine and 7 speed transmission used by MB in the CLS550, SL550 and S550 for 2015 as well. Yet when you look at the rated values for both hp and tq of each of these models, they are all different. They range from a low of 402 hp / 443 tq in the E550 to a high of 449 hp / 516 tq in the S550.
Given I haven’t been able to identify any major differences in the engine / transmission builds between these models, the only difference would likely be how the ECU is programmed from the factory for each of these models. Since MB, like every other major luxury auto manufacturer, does engineering stress tests of their motors and transmissions pairings to determine a safe upper limit under normal operating conditions for the anticipated longevity of the vehicle, I can see no reason why the ECU in my E550 could not be re-flashed (more correctly re-programmed) to that of a S550 with NO adverse effects in terms of either longevity or reliability. After all, the S550, with the exact same engine / transmission pairing, comes set from the factory at these levels and I seriously doubt anyone would make the argument that MB would intentionally “tune” their S class to levels that would lead to either reduced longevity or operational reliability.
Now we get to the real issue everyone on this thread really cares about. That being what is the real upper limit for both reliability and longevity, measured in years of expected operation, of this engine / transmission pairing. That is something we would need to get from someone at MB, who has access to the database of engineering data for the various engine / transmission pairings. All we need to know is the upper hp and torque limits they found for safe operational limits. This is where every discussion I’ve seen about tuning on this MB web site and others has hit a dead end. Obviously there are lots of discussions about tuning of the various models, but I haven’t found anyone from MB commenting with this type of data. So how do we realistically know if tuning the ECU of a M278 engine to say 500, 530 or more hp is still within the safe operational window for both longevity and reliability? We don’t.
Sure we can look at what the various tuner companies are saying, and I think most are genuinely trying to provide a much needed service, but that’s not the same as getting the information from the people who designed and built these engines and transmissions. That’s my two cents on the subject.







