Odd Engine Noise after Spark Plug Change




your HPFP is driven by camshaft lobes + ROLLER/follower.
red circle is pump lobes
4x 90° lobes here
The roller can develop a flat and stop rolling when needle bearings get contaminated - That is an incentive to keep clean fresh oil on 5kMi schedule.




This will ensure you get the correct parts numbers for your engine.
Last edited by CaliBenzDriver; Mar 26, 2026 at 05:35 PM.




pump + seal + roller
now you have trusted P/N you know match your engine.
Last edited by CaliBenzDriver; Mar 26, 2026 at 06:57 PM.




The pump piston returns by a spring force and the spring can get weak over time. This means there may be a gap between the roller and the cam shaft lobes that the make more than usual noice.
I had this and the rattle was quite bad on my S550 and to make sure I fix it I changed both fuel pumps with rollers.
Problem was fixed with all new parts but I don’t know which part it was that needed fixing. Would have possibly taken even four tries to change just one part at a time on the two pumps so I just did them all on one try.
But the tapping noise is normal for these motors with the cam driven HPFP so replacing the pump and the roller follower may not fix the noise issue, but as previous posts say it may just be a good preventive maintenance move to replace them anyway.
I am running out of ideas from what this could be. The lobes on the camshaft that triggers the pump?
Last edited by Darkecudoua; May 8, 2026 at 08:40 AM.
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I am running out of ideas from what this could be. The lobes on the camshaft that triggers the pump?
Then Perhaps...
- 1- it's the normal GDI signature sound, muffled with a foam insert under the metal protection cover.
- 2- Or your camshaft lobes have been damaged by contaminated roller-follower. Inspect old roller bearing for flats spots.
Piezo injectors can make rather loud cricket sound under legacy GDI timings. This sound can transform to become quieter at operating temperatures... 100% "normal" as well.
If anything now you know your new HPFP/Roller won't have any chance to kill your GDI engine. Keep your favorite oil service on 5kMi schedule.
Last edited by CaliBenzDriver; May 8, 2026 at 04:52 PM.




I am running out of ideas from what this could be. The lobes on the camshaft that triggers the pump?




I can’t now remember if the lifter was like a hydraulic lifter that should eliminate the gap between roller and cam shaft lobes.
Last edited by Arrie; May 9, 2026 at 02:40 PM.
i cannot seem to find new camshafts tho, only refurbished.




i cannot seem to find new camshafts tho, only refurbished.
I asked about the oil as if it indeed is a hydraulic type of a lifter it might not get proper fill if oil is too high viscosity. I always use 0W-40 and do my own oil changes every 5000 miles.
I know some dealers use even 10W-40 oil, which in my opinion is too thick. Ask your dealer what oil they use and request 0W-40 oil as they very often use 5W-40 that could make a difference to how well hydraulic lifters work.
should I drain and switch to 0w40?
i will record the sound that’s coming from the pump and leave a post here later.
I asked about the oil as if it indeed is a hydraulic type of a lifter it might not get proper fill if oil is too high viscosity. I always use 0W-40 and do my own oil changes every 5000 miles.
I know some dealers use even 10W-40 oil, which in my opinion is too thick. Ask your dealer what oil they use and request 0W-40 oil as they very often use 5W-40 that could make a difference to how well hydraulic lifters work.




I would do the shim myself. Just 0.001” could make an improvement and surely will not cause any issues. You may just have worn cam shaft lobes.


