E-Class (W212) 2010 - 2016: E 350, E 550

In-tank fuel filter change

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Old 05-20-2022, 12:12 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
In-tank fuel filter change

Hi Gang,

This thread is kinda spin off from the main one : https://mbworld.org/forums/e-class-w...el-system.html

I got to autopsy the filter unit. Mine new P/N A2184700994 https://www.fcpeuro.com/products/mer...mer-2184700994
This MB P/N is inclusive of Fuel Pressure Sensor too.
It is not the same as E350 version of before 2012/2013, I believe so.

This fuel filter is made by VDO, at least the old one in the tank. The new one from FCP Euro I never bother to check
The old one P/N is A2184700194





Let's discuss the filter design. I don't like it.
I don't like the quality of the sealing material separating dirty/raw fuel and the filtered/clean fuel chamber/zone.




The OUTPUT I marked green at above and below photos, is heading to the filter output fitting and also to the pressure sensor.




This brown filter top/bpttom hat is actually also a seal, like an o-ring duty.
The problem is, this brown material is quite hard/stiff now and with fuel contact since 2014 the car was built, this plastic-kinda-flexible-thingy it is not sealing too well anymore.



The o-ring of the over-pressure (return to tank valve) is a nice good quality o-ring, this one is still flexible till now.




Why would I say the sealing of the browny top and bottom hat is bad ?
Some dirt has managed to by-pass the sealing and is at the output side, this means the proper sealing have failed.





When filter removed and drained out from its OUTPUT, the fuel look like shi-et. The input has a check-valve, so you can only drain the CLEAN side of the filter....yeah right , clean my azz







Will continue................

Last edited by S-Prihadi; 05-20-2022 at 03:14 PM. Reason: typo
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Old 05-20-2022, 12:57 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Why did not VDO simply use proven seal type o-ring for such inline filter, example a Ford 6 cylinder one below :



I do fear filter element staying too long immersed in petrol.
They use adhesive to bond the brown top/bottom hat seal to the filter element paper. Sometime too long in petrol, the adhesive can break down and failed. I seen such cases.
Pressure seek easiest path. If my paper filter element has high HEAD/RESISTANCE and that brown seal (top/bottom hat ) is already like mine, sort of dry and not sealing so well, fluid will enter via the sealing surface, instead of having to fight pressure
given by a dirty paper element. This is why I can get dirty fuel from a supposedly clean zone of the filter assy when I drained it.

36,000KM at 8 years is how old the filter element is.

I think next filter change I will keep it down to 4 years or 20,000KM max. It will cost me only 2.3 USD cents per KM if based on 20,000KM and this is including 2 of the o-rings. You need 2 o-rings, 1 for pump housing and 1 for filter housing.




The precision machining of the High Pressure Pump piston/plunger can not tolerate even slight dirt. See my original post to find link on how our HP pump internally is like or find Taso's youtube channel :
https://www.youtube.com/c/TasosMosch...%20fuel%20pump

These o-rings







Now, the paper element weight is only 36 grams.


The paper element has thousans amount of pores. Those pores will get clogged with the dirt in the fuel.
My logic is, no way this filter paper element can hold dirt to a 100% of its weight.....and we expect our fuel flow to engine is still capable in capacity with ease to deliver in liters per minute for WOT red line.
I would use 75% as maximum,so 27 grams.

I done some calculation :


Damn at 0.001% contamination , from 5,000 liters burn, I will get 36 grams alreadyand that is a a 10 PPM class of contamination, the crazy superfine.
No way Indonesia's average fuel cleanliness is to 10 PPM at petrol station....no way.


Will continue later,.............. on tips for replacing the fuel filter and what tools you will need.

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Old 05-20-2022, 01:07 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
I forgot, while still in the fuel filter assy discussion.

This is the check-valve.
The orifice size is so small, this design has high HEAD loss for sure...dork !!! For a 2ish liter per minute or claimed 130L per hour this set up is...... hhmmm .... dork design indeed




Will continue...................

Last edited by S-Prihadi; 05-20-2022 at 02:41 PM. Reason: add info
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Old 05-20-2022, 02:13 PM
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1922 Ford Model T / no OBD
Thanks for taking your time.
Unfortunately with more and more gadgets installed on today's cars ,- space is getting higher and higher value and my guess this is why MB put filters inside the tank on some models.
Even my diesel has filter on top of the engine, it is several hr job to get there.
Quality of materials is getting better in last years.
I drive MB starting with 1985 models and plastics & rubbers cracking on W210 model was probably the biggest issue at the time.
Than some designs go well over the head. My sprinter has integrated Diesel Emission Fluid reservoir.
When $2 heating element burns, you have to replace whole reservoir, when the part is about $4000
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Old 05-20-2022, 02:35 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
1st and foremost. Get a bloody good fire extinguisher of 3Kg or bigger and remove battery negative cable when wanting to replace fuel filter.
Get a fan too and blow fresh air into the car interior and have all windows/doors open and pano/sunroof roof too.

My garage ventilation is decent, full width opening at rear of car and front of car is semi open area, so airflow mode okey.

Yep, that blue taped foam so that my door wont whack the wall ....


02. Depending on your fuel pump and fuel filter assy locking mechanism, mine is the I-hate-it type of ring. Very solid ring-lock style but its tough to work with.
Get from AliExpress China, cheap and well made. The teeth are accurate. https://www.aliexpress.com/item/1005...5b555244q3cDSL









This locking ring friction caused by the 7 devil notches is insane. I dare not use too long a breaker bar, because the claws which mate to this locking ring is embedded into the plastic fuel tank.
I fear tearing out the claws.


03. Fuel Level, WIS said less than 1/2 tank, but be warned that the balance of fuel between left and right saddle tank is NOT equal. The side where the fuel pump is, always have more fuel.
I opened up the fuel pump section at 21L of fuel left and it is nearly full....yikes !!!! 21 liters from a 50 liters tank is 42% full.



So I pumped out down to 12L and only then the fuel pump side is like 2 fingers down on the fuel level towards the opening. And the fuel filter side of the saddle tank is nearly empty !!!!!



Even using the special tank opening tool, you have to hammer lightly on the tool to clear the 7 devil notches, while exerting force on the breaker bar.
You can try exceeding 150Nm on the breaker bar, it won't move...yep. I even applied silicone lubricant to the claw and notches, did not help much because there was no corossion,
it is simple friction based on locking shape of half-moon notch to another half moon claw. Its so crude having to hammer. I think if I have impact hammer gun, it can help. I should buy one.


04. De-pressurize the fuel hose from filter assy to engine, that thing is 5 BAR / 75 psi at the filter output.
De-pressurize at engine bay fuel connector, Schrader valve
Remember, by altitude your tank is lower than engine bay, so not only the 5 BAR left over pressure to deal with, but your fuel hose from engine bay to filter assy has like 100cc of fuel at least and that will gravity to fuel filter assy hose
and will wet you when you disconnect the fuel filter hose clip.

1st I use MityVac hand pump which can do suction or pressure, I use the pressure function and blow left over fuel in hose clip at fuel filter towards engine bay at low pressure rise....I mean a hand pump, whatdaya expect its pressure rise would be.
2nd I use compressed air to blow out more of the fuel inside the hose and hoping the dirt ( if any ) will also be removed. Remember, I found trace of dirt at the fuel filter output connector.







05. Open or work on fuel pump section first and un-clip 2 hoses for the fuel filter assy and tie them with a string so that the string later will be used to send the new filter assy hose set over to the pump.
Mark it if possible, albeit it is hard to go wrong. The lock ring mark it too.





The fuel pump or fuel filter assy, does not sit on the tank with special pad on tank's bottom to prevent it from moving around. Fuel pump uses spring pressure from its cover, see the 2 springs.



06. Be safe by plastic bagging all connectors as per few photos above. So no fuel spill will damage it. Cover your seat with towel, because the old fuel filter long hoses are stiff and it may splash fuel to your interior when you get the fuel filter assy out of the tank.
Lots of small towel to grab wet fuel filter assy and use a proper sized container to hold fuel filter assy + its stupid STIFF hose ( stiff after 8 years of submersion in petrol ) while still in car interior, cleaner and safer this way.


Will continue.......................

Last edited by S-Prihadi; 05-20-2022 at 03:01 PM. Reason: typo
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Old 05-20-2022, 03:12 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
So I have covered the fuel filter assy removal yada yada.

The re-installation of the fuel pump is no fun, there will be lack of feeling of how your new o-ring is seating.
I use new o-ring and it is still fat. The opening of the fuel tank where the pump assy sit is not zero flat. It is at a slight angle where the one towards the rear of the car is lower than the front side.
This is why the spring and its guide for the fuel pump top part is slanted.


As explanied earlier : "The fuel pump or fuel filter assy, does not sit on the tank with special pad on tank's bottom to prevent it from moving around. Fuel pump uses spring pressure from its cover, see the 2 springs."


Please becareful when sitting down ( also locking in place ) the fuel pump top part and its spring. Not only the springs are quite hard ( few KG worth of pressure ) and the hole is not flat, rather slanted,
the worry part for me is the proper sitting of the o-ring which can slide out of its retainer lip with ease at any slight disturbance to it. I can't feel the o-ring because I am fighting the 2 springs and freaking slanted insertion is also
making my sense rather dull. I did not grease the o-ring to help it stick better to its retainer lip, I think suitable grease will help. The retaining ring is so not tall enough for fat new o-ring to sit pretty, I had trouble making sure
this o-ring sits well. This o-ring proper sitting part I worry mostb ecause leak can happen. The o-ring is sooooo easy to shift out its place/retainer groove-lip...DAMN !!!!





The fuel filter assy also uses spring, a single spring to lock itself to tank bottom, but its spring is at the bottom and not as strong as fuel pump ones.
Think of pogo stick



Pogo stick



Will continue later , on how the new filter pressure is different than the old one. No test drive yet, but stationary revving. Today rain, me don't want to waste time washing my car IF after a test drive
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Old 05-20-2022, 05:17 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Now, here is the stationary revving fuel pressure OLD vs NEW



After I blew compressed air to the fuel delivery pipe from fuel filter assy to engine , I also blew air with my own mouth/lung and there is of course resistance but nothing significant, based on AIR.

Upon completion of new filter assy installion, I run the LP fuel pump via Xentry to clear air bubbles and filled up the delivery pipe from tank to engine full of fuel.
I purge a few times the fuel and pump up again, to make sure no bubbles trapped in fuel delivery pipe and the filter assy itself.
Satisfied with the air bleeding and fuel priming, I then remove excess pressure from fuel delivery pipe to read what is the left over static head from the different elevation of tank to engine and also
static head from existing fuel inside the pipe.

I notice a remarkable difference. With the old fuel filter, 1 push of the button of the fuel pressure test gauge kit bleeder valve, will drop the pressure at the gauge to zero.
With the new fuel filter, I need to do the same short push like 3 times to read zero pressure at the gauge. This is a good sign, that means there is more fuel volume,albeit pressure is near the same for peak
pressure of actuation of the fuel pump by Xentry.

The new Wika Gauge, 100 psi version.

Head lost in car's delivery pipe is the static pressure at 1.1 BAR , see below Xentry capture






I am still not pleased with the head loss of 1.1 BAR in car's delivery pipe. My calculation was 0.53 BAR is the probable value. 1 BAR loss is equal to 10 meters / 33 feet of pushing water vertically up, aka HEAD.
I want to investigate the under carriage, see if the blue hose get twisted or pipe got squeezed.
I have seen diesel fuel hose swollen on the inner wall, in yachts, as such the internal diameter of the hose shrank and cause reduced fuel flow.
I don't have personal experience with petrol hose inner wall collapsing/swollen, I have seen hardened hose ...yes.

The blue hose from fuel filter assy to later joining a pipe under the car, that is plastic and not typical rubber type fuel hose.

Hopefully tomorrow no rain and I can test drive the new fuel filter. I also need to make sure the 2 o-rings seal properly or else at full fuel, I can have a bad leak.





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Old 05-21-2022, 04:37 AM
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@S-Prihadi thanks as always for a thorough post.

Did you follow WIS strictly? Did you find any steps that needed to be different than WIS?
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Old 05-21-2022, 10:08 AM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Hi Chassis,

The WIS is crap, because it is not safety concious enough.

01. Not a single instruction that it will be best ( compulsory if for me ) to disconnect battery, for total electrical short circuit protection. See attached WIS related to fuel pump & filter removal.
Even with battery disconnect, I still took the trouble to plastic bag all connectors at fuel pump and filter, for added safety.
Imagine when one only read FUEL FILTER WIS, he will assume all good and never disconnect the fuel pump power connector !!!!
See the WIS Fuel Filter Install/Removal instructions, 1 to 20, no mention of fuel pump power connector to be disconnected !!, for extra safety.
Yes, N118 fuel pump controller has a secondary activation from ECM at its pin #11 connector 1 in order for it to ACTIVATE, but it get direct power from fuse 42 of Rear SAM at N118 pin 1 connector 2.
We don't want Uncle Murphy Law to come and whoop our azz......., 120 seconds to disconnect the battery negative wire, why not do it ?
Why would I need fire extinguisher standing by if I am confident ? Well, I fear fire hazard big time. On boats with inboard Mercruiser petrol engine ( time bomb equivalent ), I have lost a crew in the marina community.
I have 2 friends who got blasted into the air while sun tanning on the engine room cover ( which is used as sun tanning bed )... Kaboom !!! , they survived because they were thrown into the water ... LOL.
I have caused fire too ...ha ha ha, on someone's else fuel pump back in late 80s. It was a Peugeot 604, a french car.
That I-almost-burn-down-someone's-Peugeot is the day I seen Halon power over foam or powder and made me a true believer.
Halon is a fire extinguisher clean agent, so VERY good it is. What I use now for my work is its replacement, more ozone friendly one called AF11E . By today's standard AF11E is not ozone friendly enough.




02. No mention in WIS of removing 5 BAR / 75 psi of excess pressure from filter output ( filter quick clip connector , blue hose ) safely at engine bay, fuel inlet to engine.
So WIS expects we to have wet and wild party with at least 100cc of fuel...awesome !!!

The one who wrote the WIS, never really work on the actual job of replacing the fuel filter.,. LOL.


Fuel filter hose end quick disconnect.... IS.... located at the FUEL PUMP ouput, that means fuel level in tank must follow FUEL PUMP WIS, not Fuel Filter WIS because like it or not, we must also open up FUEL PUMP top cover,
albeit no need to remove it entirely the fuel pump. Fuel flooding the rear seat with fuel can happen if we do not empty enough the fuel pump's region of fuel..
Our car uses twin saddle fuel tank, so there are 2 zones, as explained in earlier part of this thread, fuel level quantity are different between Fuel Pump and Fuel Filter saddle regions.


03. There is a Xentry feature to drain fuel tank bi-directionally, to safe working level. It can not be used to drain to empty the tank for tank removal, pump will burn for sure and can not remove 100% fuel too.
Why there is NO MENTION in WIS of draining fuel tank to safe working level for fuel filter/pump work using Xentry ?? Hello WIS ????
The WIS for Emptying Fuel Tank is a mechanical one, capable of sucking all fuel in tank probably. See the attachment.

I feel sad.... for this low quality information from WIS.


=====================================

Now, to those who wants to remove the fuel level sensor at the fuel filter for some reason, WIS did not show where the lock tabs are, I will show you.
The new fuel filter assy gets you Level Sensor & Presure Sensor. MB does not want to sell separately now, at least that is what EPC is showing for my car.




Ebay image, below




=================================

How to NOT ruin your rear azz seat hook clip.

Rear Seat, for our azz part : The front locking tabs are pure friction base, so pull upwards is correct. Beware if you have DVD player on rear seat like mine, I will explain the tips to remove the front face panel of DVD safely later.

Easy one











The tricky one. Use your hand/finger to feel this hook to hook clip mechanism with seat azz forward part lifted up a tiny bit.
Use your finger to push out the hook clip from hook. DONT play rough and think this is a friction fit and Rambo it out... No No No be gentle.







==============================

Now, if you got DVD on seat azz like mine. This is the worst for me, because when it comes to car interior locking tricks for plastic, I am crappy stupid and ROUGH.

If it weren't for my endoscope camera, I would have broken the side (big) hook shape locking tab for sure.

You must remove the shiny DVD front face panel first before able to completely remove the seat azz. Becareful of this steel rod below, red arrow. I did not know it existed .... LOL.
This is no fun to work with, you can only lift the seat azz a few cm up and because WIS never shown side view of the DVD metal frame, where and how shiny DVD front face panel locks, we don't know for sure.
WIS low quality image is also not helping.














Don't over pry that side hook , it can break. The plastic is not super flexible type.
Don't damage your seat fabric/leather while doing this.

That's all the Tips n Trick which WIS did not point out or not clear enough.




Attached Files
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Old 05-21-2022, 12:17 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
I was thinking about the jet pump effect. The venturi effect actually, on how the LEFT saddle-tank where fuel filter is...can have its fuel send to the RIGHT saddle-tank to the fuel pump.
Since there is only 1 fuel pump and 2 zones aka SADDLE, the jet pump/venturi effect is the mean to transfer fuel from LEFT to RIGHT.

Funny, WIS does not have below diagram. Its from M276 3.5L / M278 Introduction Manual/document and also available on my M276 3.0 Turbo Introduction document.
I have corrected the diagram.









Now, with me corecting the diagram to represent actual hose routing, it got me thinking. Wait a minute, the pressure and volume into the fuel filter for the engine is being diverted/shared to/by ALSO the jet pump/venturi duty !!!
So there must be a mechanism to prevent fuel supply shortage to the filter/engine. If engine needs X PSI and Y Volume of fuel, the jet pump/venturi surely must have higher pressure requirement or
higher pressure opening of a regulator of some sort... so that fuel filter get served first and not too much lost to jet-pump/venturi.











So I did a tear down to see what pressure mechanism device the 75a jet suction/venturi has..... to make sure how it does not go greedy and eat up the fuel filter share of pressure and flow.


















The way I see it, the increased resistance or HEAD of the 75a jet-suction/venturi compared to fuel filtser section , lies with 2 components.
01. Smaller hose from Y pipe on purpose for 75a compared to a bit bigger hose for fuel filter + its check valve 55/2a & 55/2c.
02. The item #1 yellow super small nozzle hole at jet-pump system. This one is super restrictive for sure and also make good effect in a venturi system where velocity of the liquid is
I think more important than the volume.

It would be great if these 2 pressure set points can be measured.
We know that from M276 Introduction document :




By logic, I think the 75a jet-suction/venturi would need at least 7.5 to 8 BAR to start working.
And this means also, the fuel pump itself if rated at 130 liters per minute is based on NET for engine burn alone and would be actually more powerful than 130 LPM if the 75a system to be included.

On marine diesel engine ( non common rail ) with return type fuel system, the FEED fuel pump will deliver 300% of max WOT fuel burn.
100% for engine and the 200% will be for lubrication of the high pressure fuel injection pump and return to tank and get cooled down by sea-water heat exchanger while on its way to the fuel tank.
This is why in marine diesel, our primary fuel filter ( boat builder provided ) and the secondary one ( engine brand provided ) is to be minimum 300% of engine fuel burn at WOT because the returned fuel also goes thru those filters.

The diagram from M276 Introduction document if i do not correct it as-is, is actually representing like a marine diesel engine, the return fuel is FILTERED first.
I guess VDO and MB cheap out and decided why waste fuel filter paper element life ? , why not just divert to 7a jet-suction/venturi raw fuel instead.
In a country with DIRTY fuel, I won't be suprised this current configuration jet-suction/venturi system (75a) can get clogged and fuel from LEFT side saddle tank will not transfer enough fuel to the fuel pump at the RIGHT side saddle tank.
So if fuel level is low, the engine can get choked from fuel starvation at WOT while fuel gauge/tank is not yet empty
Look at the fine wire mesh strainer at 75a and the super small yellow orifice hole, that is so easy to clog.



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Old 05-21-2022, 01:12 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
The fuel hose & line has no kinks whatsoever.
Maybe tomorrow open up the blue fuel hose and poke it with plastic rod hahahah.


EDIT : MY BAD. Below is not brake line, the fat Hycot, it is Fuel Vapor line .... dang, I am a total DORK !!!! My apology











Tomorrow I shall test with magnet, curios to know if the fuel pipe/line is aluminum or steel.



Suprise to see my brake pipe is aluminum by HYDRO, model is Hycot. LP 100 100 150. Hydra Aluminium. https://www.hydro.com/en-US/aluminum...s/brake-lines/.
I thought usually it will be steel, hence I read members here having corossion with it in USA. Maybe before facelift models ?




I think this damage must be from a railway crossing. There was only once I heard scrubbing/HIT, but I thought it would be from/at the front spoiler lip.
After rainy season, the railway crossing rocks will be gone and the rail way steel track becomes "tall". Damn, I never knew it damaged my sound shield.
I have inspected Nov/Dec last year after Bali trip and all good. So must be the railway after Bali trip and in Jakarta.
But funny about the damage, its like I hit an object while going REVERSE and not moving forward kind of damage. The crumpling is from rear to front and not vice versa.



Last edited by S-Prihadi; 05-22-2022 at 06:28 AM. Reason: add info
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Old 05-22-2022, 09:28 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
My my...even on Sunday I can't even do proper 1st and 2nd gear WOT pull to red line with ease, let alone 3rd gear...

Here is the fuel pressure data , test drive version. LEFT side is new filter and right side is the old filter
Please note that XENTRY data is lagging and not purely in sync with the car RPM. However, still useful nevertheless. Even my dashcam GPS is slow, lagging hahaha






















So I guess I can rely on data table below for my future reference.
All I got to do is 1st and 2nd gear proper WOT pull to redline and use 5.2 BAR at fuel filter as minimum at 5,500 RPM. This way me still get 4.1 BAR net at HP fuel pump inlet.




Too bad I can not hook up my Banks OBD logger while Xentry is using the OBD connector. I have an OBD splitter, but either Xentry or Banks gauge can crash from collision if both are connected at the same time.
I think because both are "talker", and not pure listener. To request data from the car, OBD2 gauge must talk/request.

Banks gauge has this unique data, RPM rise per second or ENGINE RESPONSE RATE RPM/s


It seems the fastest fuel burn is up to 5,500 RPM, above this it slows down as engine nearing WOT.
So to predict mild fuel starvation by looking at fuel filter pressure, it would be best done on 1st and 2nd gear proper pull ( empty enough road ).
In fact I see 1st gear as best (but too short a duration ), because we can start all the way from 1,500 RPM. 2nd gear we start at 4,500 ish when it 1st goes to 2nd.
1st gear also can produce fastest RPM rise due to its gear ratio.


I guess the upto 5,500 RPM as fastest RPM rise, it is inline with my engine power curve. 5,500 up its curving down already.





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Old 05-23-2022, 12:19 AM
  #13  
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Wow.... this JET-PUMP venturi effect is LOUD !!!!!
My tank is now close to empty at 16 liters ( full tank is actually 59L, sorry not 50L ) and that means the LEFT saddle where the fuel filter and its JET-PUMP/Venturi is at is VERY EMPTY.
Find the noise of air rushing into the jet-pump orifice.

W212 at 80 KM/H is usually very quiet.
No rear seat for azz means less noise insulation. I also did not tighten down the man-holes of both fuel pump and fuel filter on purpose to detect fuel smell, just in case there is any leak.

What you guys will hear, that is the noise of the jet pump. If at idle, the noise is much reduced, for sure tire noise is less but the jet-pump slows down too.

Happy listening

The audio comes from my Samsung cellphone, as I can get it closer to rear seat and it has the best audio quality compared to the Viofo dashcam and the GoPro Session for RPM.
Laptop Xentry screen recording audio is crap hahaha.

=======================

I also do not seems to trust this document which stated E350 fuel pump, 3 phase model too, can do 8,350 RPM and can eat up 23 amps.
https://automotivetechinfo.com/wp-co...z-Vehicles.pdf

We took some detailed measurements of all this: During idle at 650 RPM, the fuel pump operated at a 28 percent duty cycle and current was 18 to 19 amps, turning the
pump at about 6,200 RPM. At an engine speed of 1,500 RPM, duty cycle was 43 percent, current draw 21 amps and the pump turned about 7,500 RPM.
Finally, at an engine speed of 3,000 RPM we measured a 47 percent duty cycle, 23 amps and 8,350 pump RPM.



I have not seen close to 7 amps ( based on Xentry ) even, during this fuel filter adventure and anything pass 5,000 RPM.
N118 fuel control module which supply the power to the fuel pump, only uses 25amps fuse. That means no way fuel pump can exceed even 15 amps, or 12.5 amps perhaps.
MB habit of fuse sizing is 200% than device peak current, easy.
My LED 641 ILS is 40 watts max, less than 6 amps for sure, 15amps fuse is what the fuse data shows and I don't know why, MB Indonesia placed 20 amps ones...hahaha.


Last edited by S-Prihadi; 05-23-2022 at 12:22 AM.
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Old 06-05-2022, 09:55 AM
  #14  
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Okey, finally I filled up 100% full tank today.
Tested running with both manhole open. No leak, nice.
Can't do too willd a test drive, the 3kg fire extinguisher keep rolling on the foot carpet of the front passenger seat when cornering and hard braking.



I learnt that the manhole itself, if they are removed, the noise level in the cabin is soooooo loud .
So I use my stand-by HVAC thermal foam as noise control.


3mm thick



Extra 13grams



Sound test. Not bad, no more those "gong" sound effect.


Above the Fuel Filter and Fuel Pump itself, I placed a thicker version of the thermal HVAC foam. I think it is 15mm or so.
Towards the front of the car, the fuel tank to car seat/body , the gap is about as thick as this thermal foam, so I pushed into those gaps.

FUEL PUMP MAN HOLE






====================

FUEL FILTER MANHOLE


I have not tested the car with these insulations.

I think I may want stick those sticky-bitumen type sound shield layer on the white painted seat metal, hoping it will kill noise even more.
I have not decided what to use but was thingking 3M .
https://www.3m.com/3M/en_US/p/d/b40068137/ Material: Bitumen, mineral filler, elastomer


Will update if I do stick them 3M .....
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Old 03-16-2024, 01:58 PM
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2015 SL400 (M276 Turbo), 2014 C350 Sport (M276 NA), 2004 SL500, 2004 Audi TT225
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Old 03-17-2024, 12:07 PM
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Old 03-17-2024, 11:10 PM
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Originally Posted by S-Prihadi
Okey, finally I filled up 100% full tank today.
Tested running with both manhole open. No leak, nice.
Can't do too willd a test drive, the 3kg fire extinguisher keep rolling on the foot carpet of the front passenger seat when cornering and hard braking.



I learnt that the manhole itself, if they are removed, the noise level in the cabin is soooooo loud .
So I use my stand-by HVAC thermal foam as noise control.


3mm thick



Extra 13grams



Sound test. Not bad, no more those "gong" sound effect.
https://youtu.be/F4XJLwaoJRA


Above the Fuel Filter and Fuel Pump itself, I placed a thicker version of the thermal HVAC foam. I think it is 15mm or so.
Towards the front of the car, the fuel tank to car seat/body , the gap is about as thick as this thermal foam, so I pushed into those gaps.

FUEL PUMP MAN HOLE






====================

FUEL FILTER MANHOLE


I have not tested the car with these insulations.

I think I may want stick those sticky-bitumen type sound shield layer on the white painted seat metal, hoping it will kill noise even more.
I have not decided what to use but was thingking 3M .
https://www.3m.com/3M/en_US/p/d/b40068137/ Material: Bitumen, mineral filler, elastomer


Will update if I do stick them 3M .....
Stuff looks similar to some closed cell foam that i have used before. Works pretty good, not as good as the tar like sound deadening stuff but still pretty good. The tar like aluminum foil stuff really takes care of the vibrations (speakers) but the foam helps with noise more so in my experience.

Better than it was for sure.

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