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OM651 - error P0266 after reinstalling injectors

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Old Feb 9, 2025 | 12:54 AM
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OM651 - error P0266 after reinstalling injectors

Hello. After replacing the valve cover and removing the injectors, I get error P0266, the engine runs irregularly and goes into limp mode. Injectors cleaned, gaskets new, correct torque to tighten all. I can't see if something went wrong. Does anyone have an idea for this error? Or is the system still simply full of air? The error is: P0266 - cylinder 2 contrubtion/balance. Thanks in advance for your help!
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Old Feb 9, 2025 | 01:40 AM
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I think it is to be expected as being normal. Give this time to run its course.
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Old Feb 9, 2025 | 01:42 AM
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You mean might be more air in the system? But all other injectors are fine.
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Old Feb 9, 2025 | 02:59 AM
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W212 MY'14 M276-3.5NA @75kMi
Originally Posted by Tipion3442
You mean might be more air in the system? But all other injectors are fine.
What rail pressure are you getting ??
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Old Feb 9, 2025 | 03:09 AM
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Can I check this with this scanner?
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Old Feb 9, 2025 | 04:28 AM
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Btw I tried starting again this morning and also got error on cylinder 1, same but P0263 code. I keep thinking its air in the system.... i bleeded it by 5 cycles of turning ignition and holding 10 sec im each of position 1 and 2 of key. Is there another way to bleed system 100%?
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Old Feb 9, 2025 | 04:45 AM
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Maybe you forgot the old gasket inside and now the injector has 2...
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Old Feb 9, 2025 | 04:46 AM
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No, i am looking at all 4 old ones I removed. This was a clean job, injector holes all clean too. New copper washers.
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Old Feb 9, 2025 | 04:52 AM
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OK, usually the 651 injectors should be kept with the nozzles drowned in diesel, as they become blocked in air contact,

Xentry has a procedure for this job by increasing the pressure till the nozzle became free again.

I would let the engine running close to idle till at least the injector will become a little hot, or I would take out and unblock on a special stand on a specialised workshop.
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Old Feb 9, 2025 | 04:55 AM
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I see, is it safe to let it run so uneven? It shakes...
but no smoke from the pipe
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Old Feb 9, 2025 | 04:58 AM
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If the injector is blocked as I think is safe, but....the injector can escape more diesel and this will be not safe at all
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Old Feb 9, 2025 | 05:04 AM
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Also, engines gives check engine light after some minute or 2 of running. It also dies after a while.
What can I do?
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Old Feb 10, 2025 | 02:04 AM
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Hi all, I am thinkinh I reinstalled the injector without bleeding enough and damaged, or held them too long out in the air and carbon on the nozzles hardened... probably something clogged or seized...
I am looking now to try to regenerate them or at least check them, otherwise I will buy new ones or regenerated ones.
To be sure before I install next set I have questions :

1. How do you bleed them to be sure before starting ?
2. When you clean injecotor bores do you plug the hole ? How do you clean it ?
3. What torque to use when tightening injecotr bolts ? I used for this OM651 engine following : 15Nm + 90 degrees + 90 degrees. (i used a bit less because was going hard, I was afraid to strip the thread....) Do you ave another way ?
4. Do I need to code new or other set of injector immediately before running or Can I install them, start enggine and drive few km for coding to a guy ?
5. Can I code injecotrs somehow easily myself ?

Thanks all !
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Old Feb 10, 2025 | 02:21 AM
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M651 solenoid injectors use return line for bleeding when you play with Ignition On and Off. If you let long enough Ignition On you can "listen" the sound of air going through the lines to the tank.

Do that several times and everything will be ok.

Best way to correctly diagnose or to reset/set or calibrate the injectors is with Xentry. All the routines regarding blending, starting with increased pressure, monitoring or teaching or writing the calibration values are very well explained.

​​​​​

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Old Feb 10, 2025 | 02:41 AM
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yes, I heard fuel flowing through pipes but i had my injector connected so maybe they ran dry and seized... ? Can you please confirm how to bleed them best ? Install injectors and connect fuel pipes but don't connect them to engine module ? only fuel to let them fill up with air ?
i dont have Xentry so I maintain the question if I install new injectors - can I drive to point where they can code them for me ?
possible to refer to all my questions ? Sorry and thanks for support guys !
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Old Feb 10, 2025 | 03:33 AM
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Just keep Ignition On till the flow will be smooth. No need to do anything more if all the pipes are correctly connected.

You can drive with a new injector non calibrated, if the engine will run smoothly
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Old Feb 10, 2025 | 03:36 AM
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this is what i did, i connected all, fuel lines, connectors and i turned ignition 5 times to both positions 1 and 2 and kept on those positions 10 second each.
I heard fuel going through, my friend tells me that this is bad and injectors worked dry for a while and could seize, I probably damaged them myself then...
not better to bleed all fuel pipes first before letting injecotors be connected and run ?
otherwise connect all and keep fuel lines lose on injector ends with injector being unplugged and turn ignition then ? all air would go out until fuel starts coming out, then connect fuel lines to injecotrs and connectors too and only then start engine ?
thx !
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Old Feb 10, 2025 | 03:39 AM
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Why your friend thought that is bad only with Ignition On? The injectors is not open on Ignition On

Let Ignition On more.
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Old Feb 10, 2025 | 03:44 AM
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not sure... I bled it many times... for some reason after reinstalling my GOOD injectors now engine works rough and errors on 2 cylinders 1 and 2.
what could have gone wrong ?
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Old Feb 14, 2025 | 04:09 AM
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problem solved, there was simply air in the injectors, took them out and went to company who regenerate injectors. They didn't need to regenerate them only put high pressure throught them and it worked.
i put them back in, bleeded as instructed one by one and works like a charm. thx all
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Old Feb 14, 2025 | 05:35 AM
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you bled them many time and finally thats exactly what fixed your issue.
What did you do differently last time??
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Old Feb 14, 2025 | 05:39 AM
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before i didnt bleed correctly.
this time connected all injectors to fuel lines but not electric connectors, when turning ignition letting fuel run through lines i loosened each fuel line from the closes to pomp injector to furthest one.
afer air stopped coming out i tightened fuel line. one by one . then connected connectors and started engine. (for bleeding only turning ignition and waiting as fuel rushed through)
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Old Sep 10, 2025 | 01:50 PM
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Could be also filthy rail and pressure regulator and pressure sensor. I had a situation where i had to take out the rail with the regulator and the sensor. I told to my self why not check those too and the sensor's orifice was clogged.

Am glad that problems solved
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